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I.C.T-A40 | PCBA Flying Probe Tester

The I.C.T A40 flying probe tester delivers fast, accurate, fixture-free inspection to find defects on assembled PCBA boards and ensure high-quality production.
a. High-speed independent probes for fast testing.
b. No fixture needed, very flexible for different boards.
c. Soft-landing technology protects boards from marks.
d. Supports inline and offline modes easily.
e. Simple software imports CAD and auto-generates programs.
f. Adjustable probe pressure fits various components.
g. Professional installation and training from I.C.T engineers worldwide.
  • I.C.T-A40

  • I.C.T

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I.C.T-A40 PCBA Flying Probe Tester


I.C.T A40 Flying Probe Tester


The I.C.T A40 flying probe tester is a high precision flying probe tester for PCBA that uses fast-moving probes to check assembled circuit boards without any fixture. It finds defects like open circuits, shorts, wrong components, and missing parts quickly and accurately. This system combines advanced drive technology with precise probe positioning, so it achieves both high speed and excellent coverage. The software is user-friendly, supports CAD file import, and can create test programs automatically. It also allows power-on functional tests and connects to MES systems for smart factory use. Compared to traditional bed-of-nails testers, it offers much more flexibility, especially for prototypes, small batches, or complex boards. Many electronics manufacturers choose this solution to improve quality control and reduce costs.


Feature

Advanced Drive and Positioning System

1 Drive system

The machine uses multiple independent servo motors and high-precision ball screws from top brands like THK. The marble base provides excellent stability and reduces vibration. This design allows fast, accurate probe movement with anti-collision protection, so testing remains safe and reliable even at high speeds.


Precision Probe Technology

2 Test Probes system

Four top probes (optional 6 or 8) work independently with their own servo control. Soft-landing and adjustable pressure features minimize any marks on sensitive components. The system plans optimal probe paths automatically, which boosts efficiency and ensures high test coverage on dense PCBA boards.


Reliable Conveyor and Platform

3 Conveyor system

The anti-static belt conveyor supports smooth inline or offline operation. High-precision sensors and servo-driven width adjustment ensure accurate board positioning. The heavy-duty marble platform offers strong vibration damping, creating a stable foundation for consistent, high-precision flying probe test results.


Powerful Control and Software

4 Control system

Industrial-grade hardware runs intuitive software in English and Chinese. It supports fast programming, CAD import, test optimization, and MES integration. Operators can view results clearly and handle big data easily, making daily use simple and efficient for production teams.


Specification

Model I.C.T-A40

Minimum Chip

0201(0.6*0.3mm),Option:01005
Probes Top 4 Probes, Option:6 (top:4;bottom:2);8 (top:4;bottom:4)
XYZ Driver Ballscrew
Repeated positioning accuracy ±0.02mm
Min compenent pin spacing 0.20mm
Min Contact Pad 0.15mm
Z distance -3mm~53mm
Max Test Area 500mm*410mm;Option:640mm*600mm
Min Test Area 50mm*50mm
XY Acceration Max:3G
Z Acceration Max:20G
Test speed Max 15 Step/Sec
Camera 2 colorful cameras; (Option: 4 colorful cameras)
Pixel 12M
Laserdisplacementsensor 2 sets; Option:4 sets
Dampness 30%-70%
Inline Mode left (right) in, Right (left) out
Offline Mode left in,left out
Conveyor width 50mm~460mm;Option:50mm~630mm
Dimension L1450*W1400*H1450mm
Weight 1200kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



SMT Line Equipment List

SMT LINE


I.C.T full-automatic SMT production line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.


1 SMT Line with SMT Machine 04


Product Name Purpose in SMT Line
PCB unloader Automatically loads bare PCBs to the line.
Circuit Board Printing Machine Prints solder paste on PCB pads accurately.
SMT PCB Placement Mounts components onto PCBs precisely.
Flexibility reflow oven Melts solder to form solid joints.
Off-line SMT AOI Inspects solder joints and placement defects.
SPI machine in SMT Checks solder paste height and quality.

SMT line X-ray

Inspects internal solder joint integrity and detects hidden defects.

SMT Pneumatic Stencil Cleaning Machine Used for cleaning PCBs, stencils, fixtures, nozzles, etc.
V-cut PCB machine Cut the PCBA into the final product
Traceability Equipment Records and tracks production data: PCB laser marking system/Label Mounter/Inkjet Printer

Customer Success Story


In 2025, two I.C.T engineers traveled to a PCBA factory in Uzbekistan that produces computer motherboards. The customer had purchased a complete SMT and DIP line from us, including 23 machines such as solder paste printer, pick-and-place machine, AOI V8, wave soldering W2, and solder paste mixer. Our engineers successfully completed on-site installation and full training. They taught the customer’s team how to operate all equipment safely and efficiently. After the training, the factory could run production independently with stable quality and higher output. The customer was very satisfied with the smooth process and our professional support, which helped them start mass production quickly.



Professional Training & Support


I.C.T provides full support from installation to daily operation. Our experienced engineers travel worldwide to install equipment, perform commissioning, and deliver hands-on training at your factory. We teach your team how to program, operate, maintain, and troubleshoot the flying probe tester and other SMT/DIP machines. After training, customers can run production confidently on their own. We also offer ongoing technical support, spare parts supply, and remote assistance to solve problems fast. Our goal is zero-risk startup and long-term reliable performance for every customer.


SMT Line 203


| Customer Praise


Customers praise our engineers for their professional skills, patience, and clear explanations during installation and training. Many highlight the high precision and reliability of the flying probe tester, noting it detects defects quickly without damaging boards. They also appreciate our careful packing and safe transportation, so machines arrive in perfect condition even after long-distance shipping. Customers especially value our fast response to questions—technical support replies quickly and solves issues effectively, helping them keep production running smoothly.

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Our Certification


I.C.T equipment meets international standards with CE certification for safety, RoHS compliance for environmental protection, and ISO9001 for quality management. We also hold multiple patents for key technologies in probe control, soft-landing, and testing software. These certifications and patents prove our commitment to high quality, reliability, and innovation in every flying probe tester we build.


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About Us and Factory


I.C.T, established in 2012, has its own R&D team and modern production factory in Dongguan, China. With 89 staff members, including 20 experienced engineers, and a 12,000 m² facility, we have grown rapidly and now serve over 1,600 customers in 72 countries. We design and manufacture full SMT, DIP, and PCBA solutions in-house. Every machine goes through strict testing and quality control processes to ensure top performance and long service life. Our global network of sales and service centers delivers fast, reliable support worldwide.

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