English  |
Full Automatic Assembly Line for LED Lamps
I.C.T
| Quantity: | |
|---|---|
| Assembly Line for LED Lamps Essentials
I.C.T offers assembly line for LED lamps from three owned facilities and 22+ years SMT/DIP knowledge, supplying factory plans, layouts, labor needs, ROI data for LED lighting. Semi-auto or full-auto includes loaders, printers, placers, reflow ovens, AOI, unloaders. One operator runs shifts. 18Kw/H aids efficiency. Serves bulb makers, strip producers, fixture firms worldwide. 3-day install checks air, power, exhaust, lighting, 23±1.5°C levels. 7-15 days teach software, maintenance, safety, fixes. 15+ years global help. PCB Assembly Line uses MES, IoT for smart factories. Turnkey boosts LED projects, enables growth, cuts risks for new or growing players in illumination markets with solid support, adaptability, continuous upgrades, and proven results in diverse applications.
| Detailed Product Features
Seamless Automation Flow
Assembly line for LED lamps joins machines via MES for real-time info, yield rises, changes in LED driver assembly. Loaders suit LED strip boards well. Printers spread paste vision-led on LED arrays or drivers. Placers set 01005 LEDs fast. Reflow keeps ±1.5°C for firm bonds. AOI finds faults AI-driven. Unloaders send to packing. Yields grow 25%+ in SMT Machines for LED. Fits bulb or panel LEDs. Buffers even flows, remote views control, auto recipes swap rapidly, traceability follows parts for varied LED types, reducing swaps, meeting rules, lifting speed in high-volume with more options for special designs, quick updates, joint inspections, and preventive care strategies.
Accurate Paste System
Printers in assembly line for LED lamps hold stencils micron-true, fit frames for LED sizes. Fast changes limit stops. Auto add/wipe maintain levels. 3D SPI scans paste to halt early issues. Crucial for LED controllers or beads. Takes many pastes, low-melt for fragile LED optics. Squeegee adjusts for even layers on rough spots, raising stability, dropping loss, supporting fast shifts in evolving LED trends with steady quality, higher pace, fewer fixes, and increased volume per session.
Reliable Reflow Process
Ovens have 12+ zones with unique convection for uniform heat in PCB Assembly Line. Nitrogen makes lasting joints for LED power or lights. Profiles match to needs. Cooling guards thin boards. Recovery gets 18Kw/H. Screens keep lots of recipes. Important for LED life in homes. Conveyors tie MES for proper speeds, changeable settings, built checks to stop breaks in endless runs, secure passages, back nonstop high-output, and add power-save features.
Smart Inspection Tools
AOI snaps 8K photos quick, spots shifts or solder errors in LEDs. AI betters from logs. Feedback tunes placers now. Lowers problems in assembly line for LED lamps. Charts help betterment. Auto rejects move easy, note details for checks and swift mends in mixed lines with tiny stops, better records, and auto reports.
Flexible Scaling Options
Semi-auto start with full-auto upgrades via modular additions. Layouts reserve for SPI, buffers, IoT. Models show 70% labor efficiency gains. Options include cleanroom, ESD, ERP connectivity.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian smartphone firm came for live check. Brought 10+ PCBs and supplies; we did actual process. Auto printer laid paste exactly. SPI checked all points. RX-8 put small bits agilely. RS-1R set big ones right. Tray feeder gave shields ongoing. Reflow joined strong. AOI proved perfect. 5700 split panels true. Seamless show noted beat, link for phone/LED links. Shows PCB Assembly Line range. Clients okayed work, liked unity, aim copy assembly line for LED lamps there with SMT Machines for LED for smooth scale, even standards, more output, and coming flexibility in setups.
| End-to-End Support System
Leads guide assembly line for LED lamps from first to changes. 3-day site: tests, demos, settings. 7-15 day classes: MES, LED jobs, checks, care, rules. IoT spots issues, gives far help. Parts rush from 8 stocks. 15-year know, many talks. Often reviews, updates hold top for long LED trust, make rises, fits in new fields with plan-ahead ways, set skills, and made better plans.
| User Feedback Highlights
Praise for under-2-hour far fixes on assembly line for LED lamps. Ovens keep 24/7 firm. Boxes hold trips. Answers beat words. SMT Machines for LED meets big numbers fine. Simple screens speed teach in LED cases with easy paths, quick take, and help tools for fast skill.
| Quality Standards Met
CE shows guard. RoHS checks safe stuff. ISO9001 runs ways. Patents keep ideas. Proves assembly line for LED lamps good everywhere. Full leave tests usual for all to check work, fit, and high marks.
| About I.C.T Company and Factory
Three spots make 12000m² total. 89 people, 20 pros. 25 years aid 1600 buyers in 72 places. R&D makes own PCB Assembly Line. QC hits all parts hard. World arms, help, goods, groups give fast aid. Want: best cross-value electronics make spot push new, teams, green, and buyer focus growth.
| Assembly Line for LED Lamps Essentials
I.C.T offers assembly line for LED lamps from three owned facilities and 22+ years SMT/DIP knowledge, supplying factory plans, layouts, labor needs, ROI data for LED lighting. Semi-auto or full-auto includes loaders, printers, placers, reflow ovens, AOI, unloaders. One operator runs shifts. 18Kw/H aids efficiency. Serves bulb makers, strip producers, fixture firms worldwide. 3-day install checks air, power, exhaust, lighting, 23±1.5°C levels. 7-15 days teach software, maintenance, safety, fixes. 15+ years global help. PCB Assembly Line uses MES, IoT for smart factories. Turnkey boosts LED projects, enables growth, cuts risks for new or growing players in illumination markets with solid support, adaptability, continuous upgrades, and proven results in diverse applications.
| Detailed Product Features
Seamless Automation Flow
Assembly line for LED lamps joins machines via MES for real-time info, yield rises, changes in LED driver assembly. Loaders suit LED strip boards well. Printers spread paste vision-led on LED arrays or drivers. Placers set 01005 LEDs fast. Reflow keeps ±1.5°C for firm bonds. AOI finds faults AI-driven. Unloaders send to packing. Yields grow 25%+ in SMT Machines for LED. Fits bulb or panel LEDs. Buffers even flows, remote views control, auto recipes swap rapidly, traceability follows parts for varied LED types, reducing swaps, meeting rules, lifting speed in high-volume with more options for special designs, quick updates, joint inspections, and preventive care strategies.
Accurate Paste System
Printers in assembly line for LED lamps hold stencils micron-true, fit frames for LED sizes. Fast changes limit stops. Auto add/wipe maintain levels. 3D SPI scans paste to halt early issues. Crucial for LED controllers or beads. Takes many pastes, low-melt for fragile LED optics. Squeegee adjusts for even layers on rough spots, raising stability, dropping loss, supporting fast shifts in evolving LED trends with steady quality, higher pace, fewer fixes, and increased volume per session.
Reliable Reflow Process
Ovens have 12+ zones with unique convection for uniform heat in PCB Assembly Line. Nitrogen makes lasting joints for LED power or lights. Profiles match to needs. Cooling guards thin boards. Recovery gets 18Kw/H. Screens keep lots of recipes. Important for LED life in homes. Conveyors tie MES for proper speeds, changeable settings, built checks to stop breaks in endless runs, secure passages, back nonstop high-output, and add power-save features.
Smart Inspection Tools
AOI snaps 8K photos quick, spots shifts or solder errors in LEDs. AI betters from logs. Feedback tunes placers now. Lowers problems in assembly line for LED lamps. Charts help betterment. Auto rejects move easy, note details for checks and swift mends in mixed lines with tiny stops, better records, and auto reports.
Flexible Scaling Options
Semi-auto start with full-auto upgrades via modular additions. Layouts reserve for SPI, buffers, IoT. Models show 70% labor efficiency gains. Options include cleanroom, ESD, ERP connectivity.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian smartphone firm came for live check. Brought 10+ PCBs and supplies; we did actual process. Auto printer laid paste exactly. SPI checked all points. RX-8 put small bits agilely. RS-1R set big ones right. Tray feeder gave shields ongoing. Reflow joined strong. AOI proved perfect. 5700 split panels true. Seamless show noted beat, link for phone/LED links. Shows PCB Assembly Line range. Clients okayed work, liked unity, aim copy assembly line for LED lamps there with SMT Machines for LED for smooth scale, even standards, more output, and coming flexibility in setups.
| End-to-End Support System
Leads guide assembly line for LED lamps from first to changes. 3-day site: tests, demos, settings. 7-15 day classes: MES, LED jobs, checks, care, rules. IoT spots issues, gives far help. Parts rush from 8 stocks. 15-year know, many talks. Often reviews, updates hold top for long LED trust, make rises, fits in new fields with plan-ahead ways, set skills, and made better plans.
| User Feedback Highlights
Praise for under-2-hour far fixes on assembly line for LED lamps. Ovens keep 24/7 firm. Boxes hold trips. Answers beat words. SMT Machines for LED meets big numbers fine. Simple screens speed teach in LED cases with easy paths, quick take, and help tools for fast skill.
| Quality Standards Met
CE shows guard. RoHS checks safe stuff. ISO9001 runs ways. Patents keep ideas. Proves assembly line for LED lamps good everywhere. Full leave tests usual for all to check work, fit, and high marks.
| About I.C.T Company and Factory
Three spots make 12000m² total. 89 people, 20 pros. 25 years aid 1600 buyers in 72 places. R&D makes own PCB Assembly Line. QC hits all parts hard. World arms, help, goods, groups give fast aid. Want: best cross-value electronics make spot push new, teams, green, and buyer focus growth.
