English  |
I.C.T-910
I.C.T
Automated IC Programming System Machine
| Quantity: | |
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SMT Programming
The exercise system provides a practical environment for operators to learn programming procedures before entering mass production. Engineers can complete parameter setup, operation training, and process verification without affecting actual production materials. This function helps shorten employee training time and reduces setup mistakes during new product introduction. By improving operator familiarity with programming procedures, manufacturers can achieve faster production preparation and maintain stable process control when switching between different IC models or production orders.
The feeder system automatically transfers IC components into the programming area with accurate positioning and stable material supply. It supports different IC package formats and reduces manual loading operations during continuous production. The optimized feeding structure improves workflow consistency and minimizes interruptions caused by manual handling. For manufacturers managing multiple product models, the flexible feeder design helps simplify changeover procedures and supports efficient automated IC programming operations.
The feeder system automatically transfers IC components into the programming area with accurate positioning and stable material supply. It supports different IC package formats and reduces manual loading operations during continuous production. The optimized feeding structure improves workflow consistency and minimizes interruptions caused by manual handling. For manufacturers managing multiple product models, the flexible feeder design helps simplify changeover procedures and supports efficient automated IC programming operations.
The core programming system provides automated IC programming, verification, and process management. It supports multiple programming requirements with stable communication and intelligent software control. Real-time monitoring helps operators identify abnormal conditions quickly and maintain consistent programming quality. Combined with production data management functions, the system enables manufacturers to improve traceability, reduce programming errors, and build a more reliable process for high-volume electronics manufacturing.
| Item | Model | I.C.T-910 |
| Transmission system | Efficiency of the machine | Standard machine: Equipped with universal burner of Puro and other brands: 8 sets of 32-64sit burners: UPH 2000-3000PCS/H; Equipped with 204AP brand universal burner: 3 sets of 12sit burners: UPH1600-2200PCS/H |
| A small number of diverse modes: equipped with 3 sets of 204A burners, UPH 1600-1800PCS/H. | ||
| Packaging conversion mode: pallet to tape production capacity of 4000PCS/H (12mm tape products as an example) | ||
| Control precision | Precision servo screw drive, accuracy: X-axis ±0.015mm; Y-axis ±0.015mm; Z-axis ±0.03mm; P-axis ±0.03mm; U(θ)-axis ±0.15° | |
| Suitable package form | PLCC, JLCC , SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, BGA, CSP, SCSP, and so on. (Open Top adapters, some ICs need to be customized with special adapter consumables). | |
| Includes precision upper and bottom CCD positioning system. | ||
| Feeding and unloading device | Tray IN/ OUT | Supports automatic Tray feeding, can send 10 trays of JEDEC Tray products at the same time, and supports marking tray components after programming |
| Tube IN/ OUT | Support 4-tube IC electromagnetic vibration feeding | |
| Tape IN/ OUT | Electric feeder, supports 8-24mm self adhesive film or hot press packaging. | |
| Conversion of packaging methods | Different packages are converted to each other, Tray packed to Tape packed, Tape packed to Tray packed. | |
| Other | Nozzle | 4pcs |
| Camera | 2pcs (Component camera + Marking camera) | |
| Feeder station | 2pcs (8-24mm) | |
| Ion fan | 2pcs | |
| Power | Operating voltage: 190~240V/50Hz, 2.0KW | |
| Dimension | L1450*W860*H1450mm | |
| Weight | 700kg | |
* I.C.T keeps working on quality and performance,specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
Modern electronics manufacturing requires a complete production ecosystem rather than individual machines working separately. I.C.T provides integrated SMT, DIP, and coating production solutions covering factory planning, equipment configuration, process connection, and production support. The complete line combines printing, placement, soldering, inspection, insertion, coating, and material handling processes into one coordinated workflow. Through optimized production planning and engineering support, manufacturers can improve efficiency, reduce production risks, and establish reliable manufacturing capabilities for different electronic products.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T successfully completed the delivery of a fully automated SMT production line and DIP insertion line for a customer in Kazakhstan manufacturing power supply products. The production solution included a loader, full-auto printer, reflow oven, conveyors, and offline AOI system. I.C.T engineers traveled to the customer factory to complete equipment installation, system adjustment, and operator training. After the project was completed, the customer shared positive feedback: “All machines are from China I.C.T. Thank you. Good quality and price. Thank you Andy and Billy for building this line. And training us to use these machines. Thank you very much.”
| Service and Training Support
A successful electronics factory depends on smooth coordination between every production stage. I.C.T focuses on creating complete manufacturing solutions that connect SMT, DIP, and coating processes into an efficient production flow. From material preparation to final assembly, each process is planned according to product requirements and factory conditions. This approach helps manufacturers reduce unnecessary waiting time, improve resource utilization, and maintain stable production performance when handling different product models and production volumes.
| Customer Feedback
Different industries require different production strategies, so I.C.T designs production solutions based on actual factory requirements. Through reasonable equipment selection, workflow planning, and process integration, manufacturers can achieve better production balance and higher utilization rates. Whether producing automotive electronics, industrial control products, or consumer electronics, a properly configured SMT, DIP, and coating line provides flexibility for future expansion and helps factories respond quickly to changing market demands.
| Certifications and Standards
Quality consistency depends on effective control throughout the entire production process. I.C.T complete line solutions integrate inspection, process monitoring, and production management methods to help manufacturers maintain stable output quality. From component preparation and PCB assembly to soldering and coating processes, every stage can be monitored and optimized. This systematic approach reduces production variation, improves yield performance, and supports customers in meeting strict quality requirements from different industries.
| About I.C.T Company and Factory
I.C.T specializes in providing complete electronics manufacturing solutions including SMT, DIP, coating, automation, and intelligent factory systems. With experienced engineering teams, internal production capability, and global service experience, I.C.T supports customers from factory planning and equipment selection to installation, training, and long-term technical assistance. Serving customers worldwide across automotive, medical, aerospace, LED, and industrial electronics industries, I.C.T helps manufacturers build efficient, reliable, and scalable production systems.
