English  |
XC-3100
I.C.T
SMD X-Ray Reel Component Counting Machine
| Quantity: | |
|---|---|
1. Accuracy: 99.99% (0201);
2. Compatible minimum device type:01005 (unit: inch);
3. The highest pointing speed: about 6-10 seconds/4 plate
4. Calculated based on the minimum size of 01005 (unit: inch) 20,000 points;
5. 7" tray four trays at the same time feeding speed: about 8 seconds;
6. Time including loading and unloading: about 11 seconds;
7. Support multiple sizes of material inventory (7"~15");
8. With X-Ray PCB detection function and X-Ray other assembly product detection function;
9. Support automatic data upload to the cloud and synchronization, update the database every month, the longer the time, the more accurate;
10. One-button operation, Intuitive and easy-to-use GUI;
11. Minimize investment cost (super normal introduction cost);
12. High safety, with EU CE Certificate, International Quality Management System ISO, and AERB Certificate for X-ray.
1. Simple: combined with advanced international concepts, easy to understand, easy to learn, easy to maintain;
2. Save time: warehouse management is more efficient, can save 10-20 times the time cost;
3. Hedging: Import hardware configuration, low failure rate in production, more than a decade service life;
4. Safety: Based on the general rules of international design, the highest security level;
5. Stable: mature software, hardware and top production processes ensures stability of each equipment.
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
| Specifications
| Model | XC-3100 |
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Tube Voltage | 50kv |
| Tube Current | 1000μA |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Resolution | 3072*3072px |
| Pixel Accuracy | ≤2μm |
| Imaging Speed | 5 EDS/s |
| Reading Pixels | 20 million/inch |
| False Positive Rate (0201) | ≤0.01% |
| Accuracy | 99.99% (0201) |
| Power | AC110-220V, 50-60HZ, 1200W |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
| SMT Line Equipment List
The SMD X-Ray Counting Machine integrates seamlessly with pick and place machines, PCB loaders, unloaders, and inspection equipment. It ensures accurate component delivery, minimizes line stoppages, and supports continuous SMT and DIP assembly operations. By providing precise real-time counts, it improves operational efficiency, reduces material waste, and enables better workflow management across multiple production stages.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T provided a U.S. Customer producing USB charging modules for aircraft seating systems with a complete SMD component counting solution. Multi-tray X-ray counting ensured accurate SMD delivery to pick and place machines, while optional barcode printing integrated with MES for traceability. Engineers guided installation, alignment, and operator training, allowing the Customer to maintain high throughput, minimize errors, and achieve aerospace-grade production standards with consistent quality.
| Service and Training Support
The counting machine connects all stages of the SMT line from loaders to pick and place machines. Real-time component counts synchronize material supply across multiple lines, reducing bottlenecks. By implementing standardized material handling, I.C.T helps factories maintain lean production, improve throughput, and optimize labor allocation for large-scale PCB assembly.
| Customer Feedback
Using multi-tray AI X-ray counting, factories can automate inventory checks and material routing. The system integrates with feeders and placement machines to prevent shortages or overfeeding. Operators can focus on supervising overall production flow rather than manual counting, increasing line efficiency and reducing human error during high-speed operations.
| Certifications and Standards
I.C.T ensures each reel is accurately counted and verified before placement. Integrated data logging allows supervisors to track counts, detect anomalies, and respond proactively. By applying precise component verification across multiple lines, the factory improves product reliability, reduces defects, and maintains high-quality PCB assembly standards for SMT and DIP operations.
| About I.C.T Company and Factory
I.C.T provides integrated electronics manufacturing solutions for over 25 years, covering SMT, DIP, Coating, Assembly, Robotics, and peripheral systems. With in-house R&D, production, and engineering teams, I.C.T supports customers from planning, supply, installation, training, to process optimization. Serving over 1,600 customers in 72 countries, I.C.T helps electronics manufacturers build high-accuracy, efficient, and reliable production systems across entire SMT lines.
