English  |
XC-3100
I.C.T
| Quantity: | |
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The device uses X-ray imaging combined with AI algorithms to detect each component accurately, including 0201 and 01005 parts. Real-time analysis prevents miscounts and ensures reliable feeding to pick and place machines, maintaining consistent production yield and material accuracy.
Equipped with four trays, the machine counts several reels at the same time, improving throughput and reducing operator intervention. Tray configuration is adjustable to accommodate various reel sizes and production line requirements, optimizing workflow efficiency.
The system supports both counting directions, allowing flexibility when reels are reloaded or repositioned. This maintains accurate inventory, prevents misplacement, and supports smooth SMT line operations, ensuring production continuity and minimal errors.
Counting speed and batch settings can be configured according to production requirements. Optional barcode and printer integration allows seamless connection to MES/ERP systems, providing traceable inventory and improving production planning for high-volume electronics assembly.
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
| Specifications
| Model | XC-3100 |
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Tube Voltage | 50kv |
| Tube Current | 1000μA |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Resolution | 3072*3072px |
| Pixel Accuracy | ≤2μm |
| Imaging Speed | 5 EDS/s |
| Reading Pixels | 20 million/inch |
| False Positive Rate (0201) | ≤0.01% |
| Accuracy | 99.99% (0201) |
| Power | AC110-220V, 50-60HZ, 1200W |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
| SMT Line Equipment List
The SMD X-Ray Chip Counter integrates with SMT feeders, pick and place machines, and inspection systems to maintain precise component supply. By providing real-time counts and automated batch allocation, it reduces material shortages and prevents line stoppages. As part of a complete I.C.T production solution, it ensures smooth PCB assembly across multiple lines while improving throughput and reducing operational risks.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
For a U.S. Customer producing USB charging modules for aircraft seating systems, I.C.T deployed the SMD X-Ray Chip Counter to ensure high-accuracy counting for pick and place machines. Multi-tray operation and AI-assisted detection guaranteed precise inventory management, reducing errors and material waste. Engineers provided guidance on integration, calibration, and operator training, ensuring consistent aerospace-grade assembly across SMT lines.
| Service and Training Support
Integrating X-ray counting machines across SMT lines enables real-time material management and reduces production bottlenecks. By synchronizing reel component availability with feeders and placement machines, I.C.T helps factories maintain uninterrupted production. Multi-tray counting, forward/reverse modes, and adjustable speed ensure efficient throughput while minimizing operator intervention, supporting large-scale PCB assembly operations.
| Customer Feedback
The SMD X-Ray Chip Counter provides critical data for inventory and production flow management. By analyzing real-time component counts and feeding status, operators can adjust production schedules dynamically. Integration across multiple SMT lines ensures accurate material supply, reducing idle time and improving overall production efficiency. This supports high-volume, multi-product manufacturing with consistent quality.
| Certifications and Standards
Each counting machine is calibrated to ensure high precision, reproducibility, and reliability. Certified under CE, RoHS, and ISO9001 standards, the system provides audit-ready traceability. Integration with barcode or ERP systems enables full documentation of reel components. Accurate counting ensures minimal assembly errors, reduces material waste, and maintains consistent quality across SMT production lines.
| About I.C.T Company and Factory
I.C.T provides electronics manufacturing solutions with over 25 years of experience. The company develops SMT, DIP, Coating, Robot, Assembly, and component counting systems. With independent R&D, production, and engineering teams, I.C.T supports customers from planning, equipment supply, installation, training, to process optimization. Serving more than 1,600 customers in 72 countries, I.C.T helps electronics manufacturers achieve precise, efficient, and reliable production systems across entire SMT lines.
