English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LCM TV Assembly Line
I.C.T provides a turnkey LCM TV assembly line backed by three owned factories and over 22 years of TV SMT expertise. We handle complete factory planning, custom layouts, labor forecasts, and clear ROI for major TV brands. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global TV giants. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year worldwide service guarantees zero downtime. This advanced LCM TV assembly line launches production fast, scales smoothly, and delivers crystal-clear big-screen quality every time.
| Feature
Automated Workflow
The LCM TV assembly line connects every station via MES for live data and top yields on large LCM driver boards. Loaders handle 55-110 inch panels safely. Printers apply paste with camera precision on power and backlight chips. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for unbreakable joints. AOI scans instantly. Buffers keep steady pace, remote access works anywhere, auto recipes switch fast, and full traceability supports mixed TV sizes with minimal stops in the auto assembly line for big size TV.
SMD Placement Technology
Placers in the LCM TV assembly line use JUKI technology for blazing-fast, spot-on mounting on oversized TV PCBs. They handle 01005 to large drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit maximum speed. Feeders auto-reload for continuous runs. Software adapts to different screen sizes instantly. This eliminates errors in dense layouts, skyrockets line speed, and supports mixed 4K/8K batches with seamless transitions and rock-solid repeatability for 24/7 premium TV production.
Reflow Oven Efficiency
Ovens deliver 12+ zones with independent convection for perfect heating in the LCM TV assembly line. Nitrogen creates bright, strong joints that last years. Profiles auto-match massive boards. Cooling prevents warping on thin glass-backed panels. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for flawless pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output big-screen TV manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, catching misplacements or cold joints instantly. AI learns from every panel. Feedback fixes placers on the fly. This slashes defects in the LCM TV assembly line. Auto-reject routing keeps the line running, logs data for traceability, and delivers reports for instant improvements in high-mix large TV runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LCM TV assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality production the next day.
| Service and Training Support
I.C.T offers end-to-end service for the LCM TV assembly line from planning to daily flagship runs. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits fix issues instantly. Regular audits and upgrades keep performance top-tier. Our 15-year multilingual support guarantees your big-screen TV production never misses a frame and scales with the latest technology.
| Client Testimonials
Customers love our 2-hour remote fixes on the LCM TV assembly line. They praise rock-stable ovens, bulletproof overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive interface makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LCM TV assembly line. Full pre-shipment testing guarantees safety, green compliance, and flagship performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LCM TV assembly line solutions. Visit anytime.
| SMT LCM TV Assembly Line
I.C.T provides a turnkey LCM TV assembly line backed by three owned factories and over 22 years of TV SMT expertise. We handle complete factory planning, custom layouts, labor forecasts, and clear ROI for major TV brands. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global TV giants. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year worldwide service guarantees zero downtime. This advanced LCM TV assembly line launches production fast, scales smoothly, and delivers crystal-clear big-screen quality every time.
| Feature
Automated Workflow
The LCM TV assembly line connects every station via MES for live data and top yields on large LCM driver boards. Loaders handle 55-110 inch panels safely. Printers apply paste with camera precision on power and backlight chips. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for unbreakable joints. AOI scans instantly. Buffers keep steady pace, remote access works anywhere, auto recipes switch fast, and full traceability supports mixed TV sizes with minimal stops in the auto assembly line for big size TV.
SMD Placement Technology
Placers in the LCM TV assembly line use JUKI technology for blazing-fast, spot-on mounting on oversized TV PCBs. They handle 01005 to large drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit maximum speed. Feeders auto-reload for continuous runs. Software adapts to different screen sizes instantly. This eliminates errors in dense layouts, skyrockets line speed, and supports mixed 4K/8K batches with seamless transitions and rock-solid repeatability for 24/7 premium TV production.
Reflow Oven Efficiency
Ovens deliver 12+ zones with independent convection for perfect heating in the LCM TV assembly line. Nitrogen creates bright, strong joints that last years. Profiles auto-match massive boards. Cooling prevents warping on thin glass-backed panels. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for flawless pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output big-screen TV manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, catching misplacements or cold joints instantly. AI learns from every panel. Feedback fixes placers on the fly. This slashes defects in the LCM TV assembly line. Auto-reject routing keeps the line running, logs data for traceability, and delivers reports for instant improvements in high-mix large TV runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LCM TV assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality production the next day.
| Service and Training Support
I.C.T offers end-to-end service for the LCM TV assembly line from planning to daily flagship runs. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits fix issues instantly. Regular audits and upgrades keep performance top-tier. Our 15-year multilingual support guarantees your big-screen TV production never misses a frame and scales with the latest technology.
| Client Testimonials
Customers love our 2-hour remote fixes on the LCM TV assembly line. They praise rock-stable ovens, bulletproof overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive interface makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LCM TV assembly line. Full pre-shipment testing guarantees safety, green compliance, and flagship performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LCM TV assembly line solutions. Visit anytime.
