English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| Best Price PCBA Production Line
The Best Price PCBA Production Line from I.C.T is designed for manufacturers seeking a practical balance between cost control and stable assembly performance. Rather than focusing on maximum automation alone, this solution emphasizes efficient configuration, reliable equipment matching, and flexible operation. It supports a wide range of smd assembly requirements, from simple control boards to more complex electronic modules. By selecting appropriate automation levels and integrating operator-assisted processes, the line reduces unnecessary investment while maintaining consistent output quality. This approach allows factories to respond quickly to changing orders and product structures, making it an ideal option for cost-sensitive PCBA manufacturing environments.
| Feature
Line Layout and Material Flow Design
The production layout of the Best Price PCBA Production Line is planned to minimize material handling complexity while keeping process flow clear. Equipment is arranged to support smooth board transfer and easy access for operators, reducing congestion during peak production. Special attention is given to feeder access and buffer zones, allowing efficient changeovers and stable throughput. Concepts such as magazine pitch on SMT line what is it are considered during design to ensure compatibility with different board formats and storage needs. This layout strategy helps maintain productivity while avoiding unnecessary mechanical complexity and cost.
Solder Paste Printing Stage for Cost-Effective Accuracy
The printing process in this PCBA production line focuses on achieving reliable solder paste deposition without excessive configuration overhead. Stable alignment systems and straightforward adjustment mechanisms allow operators to handle multiple PCB designs efficiently. This stage is designed to support consistent results across varying pad layouts, which is essential for smd assembly quality. By avoiding overly complex printing solutions, the line maintains accuracy while keeping maintenance and operating costs under control. This balance supports manufacturers aiming for dependable output without investing in premium-level equipment that exceeds actual production needs.
Placement Process and Feeder Management
Component placement in the Best Price PCBA Production Line is optimized for practical efficiency rather than maximum theoretical speed. Equipment selection ensures compatibility with common components while allowing flexible feeder arrangements. Proper feeder management improves changeover efficiency and supports stable operation during mixed production. The system design acknowledges real-world operator interaction, making placement more predictable and easier to manage. In contrast to purely theoretical optimization models, such as the different of satisfiability modulo theories SMT vs linear programming, this solution prioritizes real manufacturing usability and repeatable results on the shop floor.
Reflow Soldering Stability
Reflow soldering is configured to deliver consistent thermal performance across a variety of PCB designs. Adjustable profiles allow manufacturers to process different products without extensive setup changes. Uniform heat distribution supports stable solder joint formation, reducing rework risk. This stage is especially important for maintaining quality in cost-controlled production environments. By focusing on reliability rather than extreme throughput, the reflow system integrates smoothly with upstream and downstream processes. The result is a dependable soldering stage that supports overall line stability while keeping operational complexity low.
Inspection and Process Verification
Inspection within this PCBA production line is implemented to provide meaningful feedback rather than excessive data overload. Automated inspection systems identify placement and soldering issues early, allowing timely correction. Collected results support basic process optimization and quality tracking. Instead of complex analytical models, the inspection strategy focuses on actionable insights that improve daily production. This practical approach helps manufacturers maintain smd assembly quality while avoiding unnecessary system cost, aligning well with the overall philosophy of the Best Price PCBA Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two complete production lines in the United States for a manufacturer producing USB charging modules used in aircraft seating systems. The project included an SMT assembly line combined with a dedicated conformal coating line to enhance product reliability. I.C.T engineers supported the on-site deployment process, assisting with equipment setup, process alignment, and operator guidance. The solution integrated automated printing, high-efficiency placement platforms including SM481 and SM482, smooth board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This configuration enabled consistent production of compact electronic modules designed for demanding aviation cabin environments.
| Service and Training Support
I.C.T provides continuous engineering support for customers using the Best Price PCBA Production Line. Support focuses on helping factories maintain stable output while adapting to new products and production volumes. Engineers assist with process tuning, equipment coordination, and operator workflow optimization. Special attention is given to practical improvements that enhance daily efficiency rather than theoretical performance metrics. Through remote and on-site guidance, I.C.T helps customers get long-term value from their investment while ensuring the PCBA line remains flexible, reliable, and aligned with real manufacturing requirements.
| Customer Feedback
Customers using this PCBA production line often highlight its ease of operation and predictable performance. Operators appreciate clear workstation layouts and manageable changeover procedures. Production managers value the balance between automation and manual intervention, which allows smoother handling of varied orders. Feedback frequently notes reduced downtime and improved coordination between processes. Rather than chasing maximum speed, users report better overall efficiency and consistency. This practical production experience reinforces the value of a well-balanced, cost-effective smd assembly solution tailored to everyday manufacturing realities.
| Certifications and Standards
The Best Price PCBA Production Line is designed in accordance with widely recognized international manufacturing standards. Equipment configurations support CE, RoHS, and ISO-related requirements, ensuring safe and compliant operation. Each system undergoes structured validation to confirm mechanical stability, electrical safety, and process reliability. Compliance is integrated into the design rather than added later, allowing customers to deploy the line confidently in regulated markets. This approach ensures that cost efficiency does not compromise manufacturing quality or long-term operational security.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and assembly solutions with extensive experience in practical manufacturing environments. The company operates its own production facilities and serves customers across more than 70 countries. I.C.T focuses on delivering reliable, application-driven solutions rather than one-size-fits-all systems. With strong engineering capabilities and comprehensive technical support, I.C.T helps manufacturers build efficient PCBA production lines that adapt to changing market demands. Its solutions are widely applied in lighting, industrial control, transportation, and consumer electronics industries.
| Best Price PCBA Production Line
The Best Price PCBA Production Line from I.C.T is designed for manufacturers seeking a practical balance between cost control and stable assembly performance. Rather than focusing on maximum automation alone, this solution emphasizes efficient configuration, reliable equipment matching, and flexible operation. It supports a wide range of smd assembly requirements, from simple control boards to more complex electronic modules. By selecting appropriate automation levels and integrating operator-assisted processes, the line reduces unnecessary investment while maintaining consistent output quality. This approach allows factories to respond quickly to changing orders and product structures, making it an ideal option for cost-sensitive PCBA manufacturing environments.
| Feature
Line Layout and Material Flow Design
The production layout of the Best Price PCBA Production Line is planned to minimize material handling complexity while keeping process flow clear. Equipment is arranged to support smooth board transfer and easy access for operators, reducing congestion during peak production. Special attention is given to feeder access and buffer zones, allowing efficient changeovers and stable throughput. Concepts such as magazine pitch on SMT line what is it are considered during design to ensure compatibility with different board formats and storage needs. This layout strategy helps maintain productivity while avoiding unnecessary mechanical complexity and cost.
Solder Paste Printing Stage for Cost-Effective Accuracy
The printing process in this PCBA production line focuses on achieving reliable solder paste deposition without excessive configuration overhead. Stable alignment systems and straightforward adjustment mechanisms allow operators to handle multiple PCB designs efficiently. This stage is designed to support consistent results across varying pad layouts, which is essential for smd assembly quality. By avoiding overly complex printing solutions, the line maintains accuracy while keeping maintenance and operating costs under control. This balance supports manufacturers aiming for dependable output without investing in premium-level equipment that exceeds actual production needs.
Placement Process and Feeder Management
Component placement in the Best Price PCBA Production Line is optimized for practical efficiency rather than maximum theoretical speed. Equipment selection ensures compatibility with common components while allowing flexible feeder arrangements. Proper feeder management improves changeover efficiency and supports stable operation during mixed production. The system design acknowledges real-world operator interaction, making placement more predictable and easier to manage. In contrast to purely theoretical optimization models, such as the different of satisfiability modulo theories SMT vs linear programming, this solution prioritizes real manufacturing usability and repeatable results on the shop floor.
Reflow Soldering Stability
Reflow soldering is configured to deliver consistent thermal performance across a variety of PCB designs. Adjustable profiles allow manufacturers to process different products without extensive setup changes. Uniform heat distribution supports stable solder joint formation, reducing rework risk. This stage is especially important for maintaining quality in cost-controlled production environments. By focusing on reliability rather than extreme throughput, the reflow system integrates smoothly with upstream and downstream processes. The result is a dependable soldering stage that supports overall line stability while keeping operational complexity low.
Inspection and Process Verification
Inspection within this PCBA production line is implemented to provide meaningful feedback rather than excessive data overload. Automated inspection systems identify placement and soldering issues early, allowing timely correction. Collected results support basic process optimization and quality tracking. Instead of complex analytical models, the inspection strategy focuses on actionable insights that improve daily production. This practical approach helps manufacturers maintain smd assembly quality while avoiding unnecessary system cost, aligning well with the overall philosophy of the Best Price PCBA Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two complete production lines in the United States for a manufacturer producing USB charging modules used in aircraft seating systems. The project included an SMT assembly line combined with a dedicated conformal coating line to enhance product reliability. I.C.T engineers supported the on-site deployment process, assisting with equipment setup, process alignment, and operator guidance. The solution integrated automated printing, high-efficiency placement platforms including SM481 and SM482, smooth board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This configuration enabled consistent production of compact electronic modules designed for demanding aviation cabin environments.
| Service and Training Support
I.C.T provides continuous engineering support for customers using the Best Price PCBA Production Line. Support focuses on helping factories maintain stable output while adapting to new products and production volumes. Engineers assist with process tuning, equipment coordination, and operator workflow optimization. Special attention is given to practical improvements that enhance daily efficiency rather than theoretical performance metrics. Through remote and on-site guidance, I.C.T helps customers get long-term value from their investment while ensuring the PCBA line remains flexible, reliable, and aligned with real manufacturing requirements.
| Customer Feedback
Customers using this PCBA production line often highlight its ease of operation and predictable performance. Operators appreciate clear workstation layouts and manageable changeover procedures. Production managers value the balance between automation and manual intervention, which allows smoother handling of varied orders. Feedback frequently notes reduced downtime and improved coordination between processes. Rather than chasing maximum speed, users report better overall efficiency and consistency. This practical production experience reinforces the value of a well-balanced, cost-effective smd assembly solution tailored to everyday manufacturing realities.
| Certifications and Standards
The Best Price PCBA Production Line is designed in accordance with widely recognized international manufacturing standards. Equipment configurations support CE, RoHS, and ISO-related requirements, ensuring safe and compliant operation. Each system undergoes structured validation to confirm mechanical stability, electrical safety, and process reliability. Compliance is integrated into the design rather than added later, allowing customers to deploy the line confidently in regulated markets. This approach ensures that cost efficiency does not compromise manufacturing quality or long-term operational security.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and assembly solutions with extensive experience in practical manufacturing environments. The company operates its own production facilities and serves customers across more than 70 countries. I.C.T focuses on delivering reliable, application-driven solutions rather than one-size-fits-all systems. With strong engineering capabilities and comprehensive technical support, I.C.T helps manufacturers build efficient PCBA production lines that adapt to changing market demands. Its solutions are widely applied in lighting, industrial control, transportation, and consumer electronics industries.
