English  |
I.C.T-8200
I.C.T
| Quantity: | |
|---|---|
The SMT Component Counter provides automated tracking of SMD components on reels, supporting forward and reverse counting and multiple reel diameters. Its LCD interface displays real-time counts and operational status. Optional barcode and printer modules enhance inventory tracking and integration with production management systems. By providing reliable component counting, the system reduces human error, prevents material shortages, and ensures smooth operation of pick and place lines. Using I.C.T counters, manufacturers can maintain high throughput and consistent PCB assembly quality.
| Reel Width | 8,12,16,24,32,44,56mm |
| Reel Pitch | 2,4,8,12,16,24,32,44,56mm |
| Range | 0~99999pcs |
| Speed | Adjustable |
| Dimension(mm) | L470*W300*H180 |
| Power Supply | 1 PH AC 220V 50/60Hz |
| Gross weight | 15 KG |
| SMT Line Equipment List
Accurate component counting is critical for efficient SMT production lines. I.C.T Component Counters integrate with pick and place machines, loaders, and unloaders to maintain precise material flow. This reduces human error, supports continuous PCB assembly, and improves operational efficiency. Integration with MES or ERP systems allows real-time production monitoring and optimized material management.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
For a U.S. Customer producing USB charging modules for aircraft seating systems, I.C.T supplied Component Counters to ensure accurate SMD component supply. The counters maintained consistent feed to pick and place machines, improving production efficiency and reducing errors. Operators could monitor real-time counts via LCD and optional barcode integration, supporting high-volume, high-reliability assembly.
| Service and Training Support
Integrating SMT Component Counters improves production flow by ensuring accurate material tracking and reducing misfeeds. Adjustable speed, forward/reverse counting, and multi-reel support allow manufacturers to optimize throughput while maintaining consistent quality, enabling stable operation across pick and place lines.
| Customer Feedback
I.C.T provides support for setup, operation, and maintenance of component counters. Engineers assist with reel compatibility, speed settings, and integration with loaders, unloaders, and placement machines. Onsite or remote guidance ensures stable operation, reduces errors, and improves production line efficiency and SMD material handling reliability.
| Certifications and Standards
Every component counter undergoes strict quality inspection for counting accuracy, mechanical stability, and belt operation. CE, RoHS, and ISO9001 certifications ensure compliance with international standards. These checks guarantee consistent component counting, supporting high-volume PCB assembly without errors or material waste.
| About I.C.T Company and Factory
I.C.T has over 25 years of experience providing electronics manufacturing equipment and peripherals. The company develops SMT, DIP, Coating, Robot, Assembly, and material handling solutions. With in-house R&D, production, and engineering teams, I.C.T supports customers from planning, equipment supply, installation, training, to process optimization. Serving more than 1,600 customers across 72 countries, I.C.T helps manufacturers maintain accurate, efficient, and reliable PCB assembly systems.
