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I.C.T-SS430
I.C.T
| Quantity: | |
|---|---|
Overview
For example, military electronic products, automotive electronics, switching power supply and other industries that require high welding reliability are suitable for this machine. This machine is a drop-down drag chain conveyor structure, which can be applied to different industries and different process requirements. For the production of large batch and high output products, this machine can be configured with multi-band simultaneous welding to reduce the production beat. This machine has the configuration of upper heating, lower preheating, welding and drag chain moving structure, which can realize different process requirements. The machine can be easily connected with assembly table and peripheral equipment, and can be equipped with traceability system to meet the needs of production process control and product quality traceability.
Features:
1. PCB plate fixed, spray and soldering platform moving;
2. High soldering quality, greatly improve the pass rate of soldering;
3. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type, N2 temperature etc, best trace-ability and easy to get repeat soldering quality;
4. Auto wave height calibration function, to check & calibrate wave’s height after every certain PCB, so to keep a very good stability of wave;
5. Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain PCB;
6. Self design motion table with cast aluminum, lighter weight with quick motion speed;
7. Panasonic servo motor&driver provide stable, with ball screw&linear guild rail.less noise, stable movement;
8. With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw;
9. The jet valve originated in Germany is selected with small flux dot, please note flux solid content should be less than 10%;
10. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux;
11. Electromagnetic pump coil adopts German imported brand to ensure the stability and reliability of the peak; 12. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust&quick heat up; 13. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
Features 1 Flux system:
1. German high-frequency pulse injection valve to get precious fluxing result with small flux dot,flux solid content should be less than 10%. The flux nozzle jam detection function is optional.
2. It is configurated with tray under the jet valve to catch the flux residue for easy maintenance.
3. The nozzle is mounted on the XY platform,The accuracy of repetition and positioning can reach 0.02mm.
4. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux.
5.High precision pressure flow meter is used for flow control and corrosion resistant material is used.
6. All pneumatic components are made of Japanese SMC brand.
7. Flux pressure flow meter and nitrogen flow are placed on the surface of the machine for visual operation.
8. The external humanized design is convenient for operation and adjustment.
9. SMC brand automatic extraction pump is adopted to ensure stable flux supply.
Features 2 Preheat system:
1. Bottom preheating is standard equipped in machine, Position is adjustable.IR heater of Top, Efficient and stable IR heat conduction.
2. Design structure for maximizing preheating area.
3. All round high temperature cotton design to ensure temperature stability.
4. Heat-generating and heat-conducting parts and motors adopt top brands.
5. Maintenance plug-in design. tool-free maintenance mode.
Features 3 Soldering system:
1. Electromagnetic pump coil adopts Sweden “PRECIMETER” brand to ensure the stability and reliability of the peak.
2. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.
3. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.
4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
5. Best tin spraying stability in the industry.
6. Real time visual monitoring and Video can be saved and traced for 900 hours.
7. Visual fast programming to improve programming reliability and efficiency
8. XYZ platform is composed of high precision lightweight sports module and high-speed servo motor.
9. All servo motor are equipped with reducer to ensure stability.
10. Sealed and protected, anti pollution treatment.
11. Omron Magnetic sensor, ensure more accurate movement.
12. Standard with the nozzle automatic cleaning function, Strong cleaning of nozzles with cleaning powder.
13. Cleaning frequency can be adjusted flexibly.
14. Laser detection system for soldering wave height (option).
15. German “SICK” non-contact laser sensor is used to ensure measurement accuracy, no pollution and no error measurement(option).
16. Rational Design of Nozzle Cleaning and Measuring Mechanism
Features 4 Transmission system:
1. Special material profiles ensure stability, and rational design ensures convenience.
2. The transmission module is composed of three parts by roller.
3. PCBA side clamp and top clamp system can ensure the stability of the board. 4. Thickened customized rail, 20KG load.
Features 5 Control system:
1. Keyence KV7500 PLC+Keyence module high-end bus control system, Ensure the stability and expansibility of the system.
2. Conform to CE and other standards.
3. Underfloor design of Industry 4.0.
4. Ensure the capacity improvement, add the underlying control of the soldering machine module, and ensure the stability.
5. Application of global high-quality stability electrical parts.
6. Cat-6 network cable, faster communication speed and sensitive response
Features 6 Operating system:
1. Guided programming mode.
2. CCD fast programming function.
3. Nozzle type auto identification.
4. Picture programming , make coordinate correction, coordinate intelligent verification
5. Real time data visualization of interface, One button switching of CCD soldering real-time monitoring interface. 6. Chinese, English, Japanese, Russian and other languages can be switched.
Features 7 Intelligence system:
1. Standards and adaptability of MES, WIFI connection, online software upgrade, remote control, intelligent.
2. Human voice alarm and customizable alarm light.
3. Soldering data can be traced to confirm the process of each soldering point.
Specifications:
Off-line Selective Wave Soldering Machine | |
Model | I.C.T SS430 |
Flux Storage Tank | 1L |
Flux Support | Flux Alarm, Automatic |
Spray Nozzle | Germany Jet Valve (Spot and line spraying) 1set |
Spray Nozzle Size | 130um (180, 210um Option) |
Spray Range | 3~8mm |
Spray speed | 0~20mm/s |
Spray Nozzle move speed | 0~400mm/s |
Spray Precision | 0.1mm |
Spray Pressure | 0.05~0.1 MPa |
Preheating Mode | IR Heating |
Preheating Area | L500mm*W500mm |
Soldering Precision | ±0.25 mm |
Soldering monitoring | CCD |
Solder Capacity | 12Kg |
Max PCB Size | 500*500mm |
Max PCB Size | 60mm |
PCB Thickness | 0.5-6.0mm |
PCB Weight | <20Kg |
Operating System | Windows10 |
Power Supply | 220VAC±10%, 50/60HZ |
Dimension | L1400*W2580*H1722mm |
Weight | Approx:700kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice
.
Overview
For example, military electronic products, automotive electronics, switching power supply and other industries that require high welding reliability are suitable for this machine. This machine is a drop-down drag chain conveyor structure, which can be applied to different industries and different process requirements. For the production of large batch and high output products, this machine can be configured with multi-band simultaneous welding to reduce the production beat. This machine has the configuration of upper heating, lower preheating, welding and drag chain moving structure, which can realize different process requirements. The machine can be easily connected with assembly table and peripheral equipment, and can be equipped with traceability system to meet the needs of production process control and product quality traceability.
Features:
1. PCB plate fixed, spray and soldering platform moving;
2. High soldering quality, greatly improve the pass rate of soldering;
3. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type, N2 temperature etc, best trace-ability and easy to get repeat soldering quality;
4. Auto wave height calibration function, to check & calibrate wave’s height after every certain PCB, so to keep a very good stability of wave;
5. Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain PCB;
6. Self design motion table with cast aluminum, lighter weight with quick motion speed;
7. Panasonic servo motor&driver provide stable, with ball screw&linear guild rail.less noise, stable movement;
8. With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw;
9. The jet valve originated in Germany is selected with small flux dot, please note flux solid content should be less than 10%;
10. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux;
11. Electromagnetic pump coil adopts German imported brand to ensure the stability and reliability of the peak; 12. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust&quick heat up; 13. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
Features 1 Flux system:
1. German high-frequency pulse injection valve to get precious fluxing result with small flux dot,flux solid content should be less than 10%. The flux nozzle jam detection function is optional.
2. It is configurated with tray under the jet valve to catch the flux residue for easy maintenance.
3. The nozzle is mounted on the XY platform,The accuracy of repetition and positioning can reach 0.02mm.
4. Flux is stocked by pressure tank, make sure pressure stable without influenced of amount of flux.
5.High precision pressure flow meter is used for flow control and corrosion resistant material is used.
6. All pneumatic components are made of Japanese SMC brand.
7. Flux pressure flow meter and nitrogen flow are placed on the surface of the machine for visual operation.
8. The external humanized design is convenient for operation and adjustment.
9. SMC brand automatic extraction pump is adopted to ensure stable flux supply.
Features 2 Preheat system:
1. Bottom preheating is standard equipped in machine, Position is adjustable.IR heater of Top, Efficient and stable IR heat conduction.
2. Design structure for maximizing preheating area.
3. All round high temperature cotton design to ensure temperature stability.
4. Heat-generating and heat-conducting parts and motors adopt top brands.
5. Maintenance plug-in design. tool-free maintenance mode.
Features 3 Soldering system:
1. Electromagnetic pump coil adopts Sweden “PRECIMETER” brand to ensure the stability and reliability of the peak.
2. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.
3. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.
4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
5. Best tin spraying stability in the industry.
6. Real time visual monitoring and Video can be saved and traced for 900 hours.
7. Visual fast programming to improve programming reliability and efficiency
8. XYZ platform is composed of high precision lightweight sports module and high-speed servo motor.
9. All servo motor are equipped with reducer to ensure stability.
10. Sealed and protected, anti pollution treatment.
11. Omron Magnetic sensor, ensure more accurate movement.
12. Standard with the nozzle automatic cleaning function, Strong cleaning of nozzles with cleaning powder.
13. Cleaning frequency can be adjusted flexibly.
14. Laser detection system for soldering wave height (option).
15. German “SICK” non-contact laser sensor is used to ensure measurement accuracy, no pollution and no error measurement(option).
16. Rational Design of Nozzle Cleaning and Measuring Mechanism
Features 4 Transmission system:
1. Special material profiles ensure stability, and rational design ensures convenience.
2. The transmission module is composed of three parts by roller.
3. PCBA side clamp and top clamp system can ensure the stability of the board. 4. Thickened customized rail, 20KG load.
Features 5 Control system:
1. Keyence KV7500 PLC+Keyence module high-end bus control system, Ensure the stability and expansibility of the system.
2. Conform to CE and other standards.
3. Underfloor design of Industry 4.0.
4. Ensure the capacity improvement, add the underlying control of the soldering machine module, and ensure the stability.
5. Application of global high-quality stability electrical parts.
6. Cat-6 network cable, faster communication speed and sensitive response
Features 6 Operating system:
1. Guided programming mode.
2. CCD fast programming function.
3. Nozzle type auto identification.
4. Picture programming , make coordinate correction, coordinate intelligent verification
5. Real time data visualization of interface, One button switching of CCD soldering real-time monitoring interface. 6. Chinese, English, Japanese, Russian and other languages can be switched.
Features 7 Intelligence system:
1. Standards and adaptability of MES, WIFI connection, online software upgrade, remote control, intelligent.
2. Human voice alarm and customizable alarm light.
3. Soldering data can be traced to confirm the process of each soldering point.
Specifications:
Off-line Selective Wave Soldering Machine | |
Model | I.C.T SS430 |
Flux Storage Tank | 1L |
Flux Support | Flux Alarm, Automatic |
Spray Nozzle | Germany Jet Valve (Spot and line spraying) 1set |
Spray Nozzle Size | 130um (180, 210um Option) |
Spray Range | 3~8mm |
Spray speed | 0~20mm/s |
Spray Nozzle move speed | 0~400mm/s |
Spray Precision | 0.1mm |
Spray Pressure | 0.05~0.1 MPa |
Preheating Mode | IR Heating |
Preheating Area | L500mm*W500mm |
Soldering Precision | ±0.25 mm |
Soldering monitoring | CCD |
Solder Capacity | 12Kg |
Max PCB Size | 500*500mm |
Max PCB Size | 60mm |
PCB Thickness | 0.5-6.0mm |
PCB Weight | <20Kg |
Operating System | Windows10 |
Power Supply | 220VAC±10%, 50/60HZ |
Dimension | L1400*W2580*H1722mm |
Weight | Approx:700kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice
.
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