English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LED Production Line Solution
I.C.T delivers a turnkey smt line for drone from three owned factories and over 22 years of SMT expertise. We provide full factory planning, layouts, labor estimates, and ROI forecasts for drone manufacturers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator handles each shift. Power stays low at 18Kw/H. We serve drone companies worldwide. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days covering software, maintenance, safety, and troubleshooting. Our 15-year global service keeps everything running smoothly. This complete drone making smt line gets your drone factory started fast, scales easily, and lowers risk with proven quality and expert support.
| Feature
Automated Workflow
The smt line for drone connects all machines via smart MES for real-time data and higher yields on flight-control and camera boards. Loaders accept various drone PCB sizes. Printers apply paste with camera precision on tiny sensors and power chips. High-speed placers position 01005 parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans with AI help. Unloaders forward good boards. Yields rise over 25% in the drone making smt line. Buffers balance flow, remote monitoring watches from anywhere, auto recipes switch quickly, and full traceability supports mixed drone models with less downtime and strict quality standards.
SMD Placement Technology
Placers in the smt line for drone use JUKI technology for lightning-fast, accurate chip placement on drone PCBs. They handle 01005 to large ICs without pause. Vision systems ensure zero offset. Multi-nozzle heads reach thousands of placements per hour. Feeders auto-reload for non-stop operation. Software adapts to different drone models for quick changeovers. This cuts errors in compact drone circuits, boosts line speed, and supports mixed batches with easy transitions and reliable repeatability for high-volume drone production every day.
Reflow Oven Efficiency
Ovens offer 12+ zones with independent convection for uniform heating in the smt line for drone. Nitrogen delivers robust joints for drone power modules. Profiles auto-match board requirements. Cooling prevents warping on thin drone PCBs. Heat recovery achieves 18Kw/H efficiency. Touch screens store hundreds of recipes. Conveyors sync with MES for perfect pacing, inline checks eliminate stops during long runs, and energy-saving features support continuous high-output drone manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, detecting misplacements or solder issues on drone boards. AI improves from production data. Feedback instantly corrects placers. This reduces defects in the smt line for drone. Auto-reject routing keeps the line moving, logs data for traceability, and provides reports for quick process improvements in mixed drone production.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka flew to a home LED lighting factory to install and train on their new smt line for drone-ready setup (also perfect for high-volume LED lamps). The customer needed a full-automatic line with 13 machines totaling 29 meters, but only had a 21m × 5m space. We redesigned the layout into a compact U-shape that fits perfectly in just 16m × 2.7m. After 2 days of precise installation and debugging, plus 6 full days of hands-on operator training and technical support, Roka successfully handed over the line. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, High-Speed Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 PCB Separator. The customer started producing stable, high-quality LED lighting boards the very next day with full confidence in their new drone making smt line capability.
| Service and Training Support
I.C.T provides end-to-end service for the smt line for drone from planning to daily operation. Installation and testing take just 3 days. Engineers train your team 7-15 days on machines, software, maintenance, and safety. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues quickly. Regular audits and upgrades keep performance high. Our 15-year multilingual support ensures your drone production never stops and grows smoothly with the latest technology and best practices.
| Client Testimonials
Customers love our 2-hour remote fixes on the smt line for drone. They praise 24/7 stable ovens, safe international packing, and responses faster than promised. Engineers get high marks for overseas help, and the intuitive interface makes training new operators quick and easy.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents back every smt line for drone. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories totaling 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Strict incoming-to-final quality control, own R&D, and global warehouses ensure fast delivery and reliable smt line for drone solutions. Visit anytime.
| SMT LED Production Line Solution
I.C.T delivers a turnkey smt line for drone from three owned factories and over 22 years of SMT expertise. We provide full factory planning, layouts, labor estimates, and ROI forecasts for drone manufacturers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator handles each shift. Power stays low at 18Kw/H. We serve drone companies worldwide. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days covering software, maintenance, safety, and troubleshooting. Our 15-year global service keeps everything running smoothly. This complete drone making smt line gets your drone factory started fast, scales easily, and lowers risk with proven quality and expert support.
| Feature
Automated Workflow
The smt line for drone connects all machines via smart MES for real-time data and higher yields on flight-control and camera boards. Loaders accept various drone PCB sizes. Printers apply paste with camera precision on tiny sensors and power chips. High-speed placers position 01005 parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans with AI help. Unloaders forward good boards. Yields rise over 25% in the drone making smt line. Buffers balance flow, remote monitoring watches from anywhere, auto recipes switch quickly, and full traceability supports mixed drone models with less downtime and strict quality standards.
SMD Placement Technology
Placers in the smt line for drone use JUKI technology for lightning-fast, accurate chip placement on drone PCBs. They handle 01005 to large ICs without pause. Vision systems ensure zero offset. Multi-nozzle heads reach thousands of placements per hour. Feeders auto-reload for non-stop operation. Software adapts to different drone models for quick changeovers. This cuts errors in compact drone circuits, boosts line speed, and supports mixed batches with easy transitions and reliable repeatability for high-volume drone production every day.
Reflow Oven Efficiency
Ovens offer 12+ zones with independent convection for uniform heating in the smt line for drone. Nitrogen delivers robust joints for drone power modules. Profiles auto-match board requirements. Cooling prevents warping on thin drone PCBs. Heat recovery achieves 18Kw/H efficiency. Touch screens store hundreds of recipes. Conveyors sync with MES for perfect pacing, inline checks eliminate stops during long runs, and energy-saving features support continuous high-output drone manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, detecting misplacements or solder issues on drone boards. AI improves from production data. Feedback instantly corrects placers. This reduces defects in the smt line for drone. Auto-reject routing keeps the line moving, logs data for traceability, and provides reports for quick process improvements in mixed drone production.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka flew to a home LED lighting factory to install and train on their new smt line for drone-ready setup (also perfect for high-volume LED lamps). The customer needed a full-automatic line with 13 machines totaling 29 meters, but only had a 21m × 5m space. We redesigned the layout into a compact U-shape that fits perfectly in just 16m × 2.7m. After 2 days of precise installation and debugging, plus 6 full days of hands-on operator training and technical support, Roka successfully handed over the line. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, High-Speed Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 PCB Separator. The customer started producing stable, high-quality LED lighting boards the very next day with full confidence in their new drone making smt line capability.
| Service and Training Support
I.C.T provides end-to-end service for the smt line for drone from planning to daily operation. Installation and testing take just 3 days. Engineers train your team 7-15 days on machines, software, maintenance, and safety. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues quickly. Regular audits and upgrades keep performance high. Our 15-year multilingual support ensures your drone production never stops and grows smoothly with the latest technology and best practices.
| Client Testimonials
Customers love our 2-hour remote fixes on the smt line for drone. They praise 24/7 stable ovens, safe international packing, and responses faster than promised. Engineers get high marks for overseas help, and the intuitive interface makes training new operators quick and easy.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents back every smt line for drone. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories totaling 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Strict incoming-to-final quality control, own R&D, and global warehouses ensure fast delivery and reliable smt line for drone solutions. Visit anytime.
