English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| LED Bulb Assembly Line Machine
The led bulb assembly line machine from I.C.T is designed to support efficient, large-scale LED bulb manufacturing with a high level of automation and production stability. This solution combines SMT-based PCB processing with downstream assembly coordination to form a complete electronics production line machine suitable for modern lighting factories. The line structure supports different LED bulb designs, driver board layouts, and MCPCB formats, while maintaining smooth material flow and balanced takt time. By integrating core SMT assembly line equipment with automated conveying and inspection systems, manufacturers can achieve consistent output quality and predictable production performance. I.C.T focuses on delivering practical PCB assembly line solution layouts that align with real factory conditions rather than theoretical capacity figures.
| Feature
Complete Assembly Line Configuration
This led bulb assembly line machine is built as a unified automatic assembly line system rather than a collection of isolated machines. All stations are connected through standardized conveyors and controlled under a coordinated production logic. Material loading, board transfer, processing, and unloading follow a continuous flow to minimize idle time and manual handling. The line supports stable multi-shift operation while allowing product changeover without disrupting the overall rhythm. Layout planning emphasizes space efficiency and operator accessibility, making the line suitable for both new factories and production upgrades where floor space is limited.
Solder Paste Printing System
The printing section plays a critical role in ensuring solder joint consistency for LED driver boards and lighting control PCBs. High-precision printers provide stable stencil alignment and uniform paste deposition across different board sizes. Automated paste management and cleaning functions help maintain print quality over long production runs. Vision-based inspection assists operators in verifying print results before placement, reducing downstream defects. This printing configuration supports various solder materials commonly used in LED bulb manufacturing equipment, ensuring compatibility with both standard and thermally sensitive components.
Pick and Place Performance
Placement accuracy is essential for compact LED bulb electronics, especially when handling fine-pitch components on MCPCBs. The placement machines in this SMT assembly line equipment setup are configured for high repeatability and stable operation. Intelligent vision systems guide component alignment, while flexible feeder arrangements support different BOM structures. The system adapts smoothly to product variations without requiring complex mechanical adjustments. This approach helps manufacturers maintain consistent placement quality while supporting scalable production volumes within a single electronics production line machine.
Reflow Soldering Control
The reflow section is designed to provide uniform thermal profiles across LED bulb PCBs, ensuring reliable solder joints and long-term product stability. Multi-zone heating control allows precise temperature management for different board thicknesses and material types. Controlled cooling sections help prevent thermal stress and board deformation. The oven integrates seamlessly with upstream and downstream processes, maintaining continuous flow throughout the automatic assembly line system. This stable thermal environment is essential for maintaining electrical performance and durability in LED lighting applications.
Inspection and Quality Assurance
Quality control is embedded directly into the production flow rather than treated as a separate process. Automated optical inspection systems verify component placement, solder quality, and polarity immediately after reflow. Detected issues are traced back to upstream processes, enabling fast correction and continuous improvement. Data collected during inspection supports process optimization and long-term quality tracking. This inspection strategy helps ensure that each PCB assembly line solution delivers consistent results while reducing rework and scrap rates.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T completed the delivery of two integrated production lines for a manufacturer specializing in aircraft seat USB charging modules. The project included a complete SMT production line combined with a conformal coating and curing system to meet aviation electronics requirements. Core equipment such as automated printing, high-accuracy placement platforms, angle transfer conveyors, reflow soldering, coating application, and controlled curing were configured into a streamlined workflow. I.C.T engineers supported on-site installation and production setup, helping the customer establish stable manufacturing conditions for safety-critical cabin electronics. The result was a reliable production environment capable of meeting strict performance and consistency expectations.
| Service and Training Support
I.C.T provides structured technical support designed to help customers operate their led bulb assembly line machine with confidence. Support activities focus on real production scenarios, including process setup, equipment operation, and routine maintenance practices. Training emphasizes practical understanding rather than theoretical instruction, allowing production teams to quickly adapt to the automatic assembly line system. Clear documentation and standardized operating guidelines are delivered alongside hands-on guidance, enabling customers to maintain consistent output quality and internal process control as production scales.
| Customer Feedback
Customers working with I.C.T frequently highlight the stability and practicality of the delivered PCB assembly line solution. Feedback often points to smooth production flow, predictable output quality, and clear technical communication during project execution. In applications such as aviation USB power modules, manufacturers report improved control over critical soldering and inspection points. The ability of the electronics production line machine to maintain consistency across different product batches is viewed as a key advantage, supporting long-term manufacturing reliability.
| Certifications and Standards
Production lines delivered by I.C.T are developed in alignment with recognized international manufacturing and quality standards. Equipment integration supports traceability, safety compliance, and consistent quality verification throughout the production process. From SMT assembly line equipment configuration to inspection integration, each element is designed to meet the expectations of regulated electronics industries. This standards-oriented approach helps customers meet internal quality requirements and external compliance demands without compromising production efficiency.
| About I.C.T Company and Factory
I.C.T is a professional provider of complete electronics manufacturing solutions, specializing in SMT, assembly, inspection, and automation systems. With multiple manufacturing facilities and an experienced engineering team, I.C.T supports customers across global markets. The company focuses on delivering practical, production-ready solutions rather than generic equipment packages. By combining technical expertise with real factory experience, I.C.T helps manufacturers build reliable, scalable production lines that support long-term growth and stable operation.
| LED Bulb Assembly Line Machine
The led bulb assembly line machine from I.C.T is designed to support efficient, large-scale LED bulb manufacturing with a high level of automation and production stability. This solution combines SMT-based PCB processing with downstream assembly coordination to form a complete electronics production line machine suitable for modern lighting factories. The line structure supports different LED bulb designs, driver board layouts, and MCPCB formats, while maintaining smooth material flow and balanced takt time. By integrating core SMT assembly line equipment with automated conveying and inspection systems, manufacturers can achieve consistent output quality and predictable production performance. I.C.T focuses on delivering practical PCB assembly line solution layouts that align with real factory conditions rather than theoretical capacity figures.
| Feature
Complete Assembly Line Configuration
This led bulb assembly line machine is built as a unified automatic assembly line system rather than a collection of isolated machines. All stations are connected through standardized conveyors and controlled under a coordinated production logic. Material loading, board transfer, processing, and unloading follow a continuous flow to minimize idle time and manual handling. The line supports stable multi-shift operation while allowing product changeover without disrupting the overall rhythm. Layout planning emphasizes space efficiency and operator accessibility, making the line suitable for both new factories and production upgrades where floor space is limited.
Solder Paste Printing System
The printing section plays a critical role in ensuring solder joint consistency for LED driver boards and lighting control PCBs. High-precision printers provide stable stencil alignment and uniform paste deposition across different board sizes. Automated paste management and cleaning functions help maintain print quality over long production runs. Vision-based inspection assists operators in verifying print results before placement, reducing downstream defects. This printing configuration supports various solder materials commonly used in LED bulb manufacturing equipment, ensuring compatibility with both standard and thermally sensitive components.
Pick and Place Performance
Placement accuracy is essential for compact LED bulb electronics, especially when handling fine-pitch components on MCPCBs. The placement machines in this SMT assembly line equipment setup are configured for high repeatability and stable operation. Intelligent vision systems guide component alignment, while flexible feeder arrangements support different BOM structures. The system adapts smoothly to product variations without requiring complex mechanical adjustments. This approach helps manufacturers maintain consistent placement quality while supporting scalable production volumes within a single electronics production line machine.
Reflow Soldering Control
The reflow section is designed to provide uniform thermal profiles across LED bulb PCBs, ensuring reliable solder joints and long-term product stability. Multi-zone heating control allows precise temperature management for different board thicknesses and material types. Controlled cooling sections help prevent thermal stress and board deformation. The oven integrates seamlessly with upstream and downstream processes, maintaining continuous flow throughout the automatic assembly line system. This stable thermal environment is essential for maintaining electrical performance and durability in LED lighting applications.
Inspection and Quality Assurance
Quality control is embedded directly into the production flow rather than treated as a separate process. Automated optical inspection systems verify component placement, solder quality, and polarity immediately after reflow. Detected issues are traced back to upstream processes, enabling fast correction and continuous improvement. Data collected during inspection supports process optimization and long-term quality tracking. This inspection strategy helps ensure that each PCB assembly line solution delivers consistent results while reducing rework and scrap rates.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T completed the delivery of two integrated production lines for a manufacturer specializing in aircraft seat USB charging modules. The project included a complete SMT production line combined with a conformal coating and curing system to meet aviation electronics requirements. Core equipment such as automated printing, high-accuracy placement platforms, angle transfer conveyors, reflow soldering, coating application, and controlled curing were configured into a streamlined workflow. I.C.T engineers supported on-site installation and production setup, helping the customer establish stable manufacturing conditions for safety-critical cabin electronics. The result was a reliable production environment capable of meeting strict performance and consistency expectations.
| Service and Training Support
I.C.T provides structured technical support designed to help customers operate their led bulb assembly line machine with confidence. Support activities focus on real production scenarios, including process setup, equipment operation, and routine maintenance practices. Training emphasizes practical understanding rather than theoretical instruction, allowing production teams to quickly adapt to the automatic assembly line system. Clear documentation and standardized operating guidelines are delivered alongside hands-on guidance, enabling customers to maintain consistent output quality and internal process control as production scales.
| Customer Feedback
Customers working with I.C.T frequently highlight the stability and practicality of the delivered PCB assembly line solution. Feedback often points to smooth production flow, predictable output quality, and clear technical communication during project execution. In applications such as aviation USB power modules, manufacturers report improved control over critical soldering and inspection points. The ability of the electronics production line machine to maintain consistency across different product batches is viewed as a key advantage, supporting long-term manufacturing reliability.
| Certifications and Standards
Production lines delivered by I.C.T are developed in alignment with recognized international manufacturing and quality standards. Equipment integration supports traceability, safety compliance, and consistent quality verification throughout the production process. From SMT assembly line equipment configuration to inspection integration, each element is designed to meet the expectations of regulated electronics industries. This standards-oriented approach helps customers meet internal quality requirements and external compliance demands without compromising production efficiency.
| About I.C.T Company and Factory
I.C.T is a professional provider of complete electronics manufacturing solutions, specializing in SMT, assembly, inspection, and automation systems. With multiple manufacturing facilities and an experienced engineering team, I.C.T supports customers across global markets. The company focuses on delivering practical, production-ready solutions rather than generic equipment packages. By combining technical expertise with real factory experience, I.C.T helps manufacturers build reliable, scalable production lines that support long-term growth and stable operation.
