English  |
I.C.T
| Quantity: | |
|---|---|
| Assembly Line for LED Modules
I.C.T delivers a complete assembly line for led modules from three owned factories and over 22 years of SMT expertise. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for LED module manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey assembly line for led modules starts production fast, scales easily, and delivers high-quality LED modules with proven reliability and expert support.
| Feature
Automated SMT Line Flow
The assembly line for led modules connects machines via MES for real-time data and higher yields on LED module boards. Loaders handle various sizes. Printers apply paste with camera precision on chips and drivers. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans instantly. Unloaders sort boards. Yields rise over 25% in the ceiling led light assembly line. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed module types with minimal downtime.
Paste Printing Precision
Printers in the assembly line for led modules lock stencils micron-accurate and fit frames for module boards. Quick changeovers cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is essential for dense LED circuits. Multiple paste types work, including low-temp for sensitive chips. Squeegee pressure adjusts for even coverage on aluminum boards, boosting reliability, reducing rework, and enabling fast new module launches with stable results and higher daily output.
High-Speed Placement
Placers in the assembly line for led modules use JUKI technology for ultra-fast, spot-on LED mounting on module PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to module variations instantly. This eliminates errors in compact layouts, increases line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume module production.
Reflow Oven Efficiency
Ovens feature 12+ zones with independent convection for uniform heating in the assembly line for led modules. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output module manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the assembly line for led modules. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied module runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two lines—an SMT production line and a coating line—to a customer in the United States. The client produces USB charging modules for airplane seats. Our engineers traveled to the factory for installation and training support. The lines included key equipment like full-auto printer, SM481+SM482 pick & place machines, corner conveyors, reflow oven, coating machine, and curing oven. After careful setup and detailed hands-on training, the customer started stable, high-quality production. This project showed our ability to deliver complete solutions for aviation electronics with fast installation and strong on-site support.
| Service and Training Support
I.C.T provides complete service for the assembly line for led modules from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your LED module production runs smoothly and grows with the latest technology worldwide, including customized process optimization and ongoing technical consultations to meet evolving market demands and specific customer requirements for higher efficiency and better product quality.
| Client Testimonials
Customers love our 2-hour remote fixes on the assembly line for led modules. They praise rock-stable ovens that run 24/7 without issues, safe international packing that protects every part during long shipping, and lightning-fast responses that solve problems before they grow big. Engineers get top marks for knowledgeable overseas help and clear explanations. The intuitive software makes new operators productive in days, with easy menus and quick guides that build confidence fast in busy lighting factories around the world, leading to smoother shifts and higher team morale.
| Certifications and Standards
CE certification confirms electrical safety compliance. RoHS ensures no harmful materials in components. ISO9001 manages strict quality processes step by step. Multiple patents protect our unique innovations in line design and automation. These standards prove the assembly line for led modules meets global rules for safety, environment, and performance. Every unit undergoes full pre-shipment testing in our factories to guarantee reliability from the first day of operation worldwide, giving customers peace of mind and long-term value in their investment.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
| Assembly Line for LED Modules
I.C.T delivers a complete assembly line for led modules from three owned factories and over 22 years of SMT expertise. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for LED module manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey assembly line for led modules starts production fast, scales easily, and delivers high-quality LED modules with proven reliability and expert support.
| Feature
Automated SMT Line Flow
The assembly line for led modules connects machines via MES for real-time data and higher yields on LED module boards. Loaders handle various sizes. Printers apply paste with camera precision on chips and drivers. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans instantly. Unloaders sort boards. Yields rise over 25% in the ceiling led light assembly line. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed module types with minimal downtime.
Paste Printing Precision
Printers in the assembly line for led modules lock stencils micron-accurate and fit frames for module boards. Quick changeovers cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is essential for dense LED circuits. Multiple paste types work, including low-temp for sensitive chips. Squeegee pressure adjusts for even coverage on aluminum boards, boosting reliability, reducing rework, and enabling fast new module launches with stable results and higher daily output.
High-Speed Placement
Placers in the assembly line for led modules use JUKI technology for ultra-fast, spot-on LED mounting on module PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to module variations instantly. This eliminates errors in compact layouts, increases line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume module production.
Reflow Oven Efficiency
Ovens feature 12+ zones with independent convection for uniform heating in the assembly line for led modules. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output module manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the assembly line for led modules. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied module runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two lines—an SMT production line and a coating line—to a customer in the United States. The client produces USB charging modules for airplane seats. Our engineers traveled to the factory for installation and training support. The lines included key equipment like full-auto printer, SM481+SM482 pick & place machines, corner conveyors, reflow oven, coating machine, and curing oven. After careful setup and detailed hands-on training, the customer started stable, high-quality production. This project showed our ability to deliver complete solutions for aviation electronics with fast installation and strong on-site support.
| Service and Training Support
I.C.T provides complete service for the assembly line for led modules from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your LED module production runs smoothly and grows with the latest technology worldwide, including customized process optimization and ongoing technical consultations to meet evolving market demands and specific customer requirements for higher efficiency and better product quality.
| Client Testimonials
Customers love our 2-hour remote fixes on the assembly line for led modules. They praise rock-stable ovens that run 24/7 without issues, safe international packing that protects every part during long shipping, and lightning-fast responses that solve problems before they grow big. Engineers get top marks for knowledgeable overseas help and clear explanations. The intuitive software makes new operators productive in days, with easy menus and quick guides that build confidence fast in busy lighting factories around the world, leading to smoother shifts and higher team morale.
| Certifications and Standards
CE certification confirms electrical safety compliance. RoHS ensures no harmful materials in components. ISO9001 manages strict quality processes step by step. Multiple patents protect our unique innovations in line design and automation. These standards prove the assembly line for led modules meets global rules for safety, environment, and performance. Every unit undergoes full pre-shipment testing in our factories to guarantee reliability from the first day of operation worldwide, giving customers peace of mind and long-term value in their investment.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
