I.C.T AI-5133D-3D
I.C.T
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| I.C.T SMT Online 3D AOI
The I.C.T AI-5133D is an advanced SMT aoi machine for online inspection after SMT reflow soldering. It uses a high-precision color camera to capture board images in real time and applies 3D structured light imaging with AI algorithms to measure heights accurately and detect defects intelligently. This SMT aoi machine identifies issues like insufficient solder, shorts, holes, pin coverage, contamination, misalignments, missing parts, skews, billboards, side mounts, overturns, wrong parts, damage, floats, polarity errors, pseudo solders, empty joints, and excess glue. With deep learning, it solves long programming times and high false alarms in traditional systems. The machine supports central PC control, MES integration, and remote debugging. It offers multiple configurations to fit various needs and uses dynamic algorithms for warpage compensation. Overall, this machine aoi enhances production speed and reliability in electronics factories.
| Feature

The AI-5133D SMT aoi machine applies deep learning for automatic component and solder joint recognition. Trained on big data, it allows one-click judgments to cut programming time and false alarms. CNN processes images similar to human vision, handling complex scenarios effectively. This ensures high inspection rates with low errors, ideal for SMT lines. It also optimizes algorithms for industrial checks, addressing key pain points like setup delays and misjudgments in aoi PCB machine tasks.

This SMT aoi machine features multi-directional structured light sensors to minimize imaging interference and remove deep outliers. It uses phase height mapping for calibration and noise reduction via depth maps. Multiple reflection compensation fixes distortion, while four or eight projectors solve shadowing with neighborhood filtering. FOV edge correction and AI enhancements provide clear 3D reconstructions. This leads to precise detection of height defects like floats or insufficient solder, boosting accuracy in aoi machine for pcb applications.

The AI-5133D SMT aoi machine enables AI intelligent programming with one-click box selection and batch parameter adjustments. It auto-matches multiple algorithms for time-saving setups. Online and offline options allow changes without stopping production. Central control interconnects devices for MES docking and cloud analysis. This flexibility supports quick operations and efficient debugging, fitting diverse inspection demands in modern factories.

Built for stability, this SMT aoi machine achieves GR&R under 10% at 6 Sigma and deviation less than ±0.25mm. Dynamic self-adaption reference planes calibrate substrate heights, solving track and camera errors. Automatic warpage compensation ensures consistent accuracy. Big data training enhances component identification and generalization for varied boards. This results in reliable checks for defects like contamination or misalignment, reducing misses and false calls effectively.
| Specification
| Model | I.C.T SMT AOI AI-5146-3D | I.C.T SMT AOI AI-5133D-3D |
| Mini Component | 01005chip,0.3pitch IC and Special shaped | |
| Resolution@FOV | 15um@60*45mm | 10um@40*30mm |
| Camera | 12M Area scan high speed industrial camera | |
| Lens | Telecentric lens | |
| Light | RGB+W 4-color integral light source + 4-direction structured light projection unit | |
| Inspection Speed | 0.55sec/FOV | |
| Inspection Algorithm | CNN, OCR, Color Contrast, Outline Recognition, Image contrast,etc | |
| Inspection Item | Component: Lifting legs, floating height, missing parts, excessive, flipping, reverse, mis-alignment, damage, skew, foreign objects, contamination, etc. Solder: Tin climbing height, excessive, insufficient, Briging, missing, pseudo, etc. Other: Bar code Recognition/QR code Recognition/OCR. | |
| PCB Size | 50*50mm~510*460mm (Large board mode: Left to right: max 730*460mm) | Single rail: 50*50mm~510*610mm (Large board mode: Left to right: max 710*610mm) Dual rail: 50*50mm~510*330mm (Large board mode: Left to right: max 710*330mm) |
| Rail | Single rail | Dual rail |
| PCB Height | Top:25mm,Bottom:50(80)mm | Top:25mm,Bottom:50 (60)mm |
| PCB Thickness | 0.6 ~ 6.0mm | |
| PCB Edge | 3.7mm | |
| PCB Warpage | ±3.0mm | |
| PCB Weight | Max:3Kg | |
| Conveyor Height | 900±20mm | |
| With Adjustment | Manual&Auto | |
| Conveyor Direction | L ~R or R ~L | |
| Power | AC220 50/60Hz,5A | |
| Rated power | 380W | |
| Communication | SMEMA | |
| Weight | 870Kg | 1080Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List

Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.

| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
Our video introduces the AI-5133D SMT aoi machine's exterior and key selling points, such as its compact design and user-friendly interface for easy integration into lines. It showcases internal components like the high-precision camera, structured light projectors, and AI processors for a clear view of advanced tech. The footage demonstrates the machine in working state, scanning boards in real time with 3D imaging to detect defects instantly. AI programming is highlighted through one-click setups, box selections, and parameter tweaks, showing how it simplifies operations. In one electronics plant, this machine aoi reduced false alarms by 35% and caught solder issues early, improving yield. Our engineers assisted with installation, leading to faster production and cost savings.
| Service and Training Support
I.C.T provides complete services for the AI-5133D SMT aoi machine, including installation, maintenance, and tailored training. Our engineers offer on-site setup and remote debugging to resolve issues quickly. Training programs cover programming, operation, and troubleshooting, usually lasting 3-5 days based on user needs. We supply spare parts, software updates, and 24-hour support through global centers. This ensures minimal downtime and helps customers fully utilize the aoi PCB machine for optimal performance and long-term reliability.

| Customer Reviews
Clients praise our engineers for skilled installations and prompt problem-solving. They appreciate the SMT aoi machine's accurate detection and simple controls. Shipping and packaging receive high marks for secure, damage-free delivery. Quick responses to inquiries, often within hours, build strong trust. Overall, users highlight how this system improves their operations with reliable quality and support.

| Certifications and Standards
I.C.T holds essential certifications like CE for safety compliance, RoHS for environmental standards, and ISO9001 for quality management systems. We also own multiple patents for innovative AOI technologies. These credentials ensure our SMT aoi machine meets international requirements, providing customers with confidence in product reliability, performance, and regulatory adherence.

| About I.C.T Company and Our SMT Factory
I.C.T manages in-house R&D and production with over 89 staff members and 20 engineers in a 12,000m² facility. Since our establishment in 2012, we've experienced rapid growth, serving more than 1,600 customers across 72 countries. Our factory implements strict testing procedures and robust quality management systems to deliver superior products. As a global cross-value platform in electronics manufacturing, we emphasize integrity, simplicity, openness, coordination, and sharing to foster enduring partnerships worldwide.


| I.C.T SMT Online 3D AOI
The I.C.T AI-5133D is an advanced SMT aoi machine for online inspection after SMT reflow soldering. It uses a high-precision color camera to capture board images in real time and applies 3D structured light imaging with AI algorithms to measure heights accurately and detect defects intelligently. This SMT aoi machine identifies issues like insufficient solder, shorts, holes, pin coverage, contamination, misalignments, missing parts, skews, billboards, side mounts, overturns, wrong parts, damage, floats, polarity errors, pseudo solders, empty joints, and excess glue. With deep learning, it solves long programming times and high false alarms in traditional systems. The machine supports central PC control, MES integration, and remote debugging. It offers multiple configurations to fit various needs and uses dynamic algorithms for warpage compensation. Overall, this machine aoi enhances production speed and reliability in electronics factories.
| Feature

The AI-5133D SMT aoi machine applies deep learning for automatic component and solder joint recognition. Trained on big data, it allows one-click judgments to cut programming time and false alarms. CNN processes images similar to human vision, handling complex scenarios effectively. This ensures high inspection rates with low errors, ideal for SMT lines. It also optimizes algorithms for industrial checks, addressing key pain points like setup delays and misjudgments in aoi PCB machine tasks.

This SMT aoi machine features multi-directional structured light sensors to minimize imaging interference and remove deep outliers. It uses phase height mapping for calibration and noise reduction via depth maps. Multiple reflection compensation fixes distortion, while four or eight projectors solve shadowing with neighborhood filtering. FOV edge correction and AI enhancements provide clear 3D reconstructions. This leads to precise detection of height defects like floats or insufficient solder, boosting accuracy in aoi machine for pcb applications.

The AI-5133D SMT aoi machine enables AI intelligent programming with one-click box selection and batch parameter adjustments. It auto-matches multiple algorithms for time-saving setups. Online and offline options allow changes without stopping production. Central control interconnects devices for MES docking and cloud analysis. This flexibility supports quick operations and efficient debugging, fitting diverse inspection demands in modern factories.

Built for stability, this SMT aoi machine achieves GR&R under 10% at 6 Sigma and deviation less than ±0.25mm. Dynamic self-adaption reference planes calibrate substrate heights, solving track and camera errors. Automatic warpage compensation ensures consistent accuracy. Big data training enhances component identification and generalization for varied boards. This results in reliable checks for defects like contamination or misalignment, reducing misses and false calls effectively.
| Specification
| Model | I.C.T SMT AOI AI-5146-3D | I.C.T SMT AOI AI-5133D-3D |
| Mini Component | 01005chip,0.3pitch IC and Special shaped | |
| Resolution@FOV | 15um@60*45mm | 10um@40*30mm |
| Camera | 12M Area scan high speed industrial camera | |
| Lens | Telecentric lens | |
| Light | RGB+W 4-color integral light source + 4-direction structured light projection unit | |
| Inspection Speed | 0.55sec/FOV | |
| Inspection Algorithm | CNN, OCR, Color Contrast, Outline Recognition, Image contrast,etc | |
| Inspection Item | Component: Lifting legs, floating height, missing parts, excessive, flipping, reverse, mis-alignment, damage, skew, foreign objects, contamination, etc. Solder: Tin climbing height, excessive, insufficient, Briging, missing, pseudo, etc. Other: Bar code Recognition/QR code Recognition/OCR. | |
| PCB Size | 50*50mm~510*460mm (Large board mode: Left to right: max 730*460mm) | Single rail: 50*50mm~510*610mm (Large board mode: Left to right: max 710*610mm) Dual rail: 50*50mm~510*330mm (Large board mode: Left to right: max 710*330mm) |
| Rail | Single rail | Dual rail |
| PCB Height | Top:25mm,Bottom:50(80)mm | Top:25mm,Bottom:50 (60)mm |
| PCB Thickness | 0.6 ~ 6.0mm | |
| PCB Edge | 3.7mm | |
| PCB Warpage | ±3.0mm | |
| PCB Weight | Max:3Kg | |
| Conveyor Height | 900±20mm | |
| With Adjustment | Manual&Auto | |
| Conveyor Direction | L ~R or R ~L | |
| Power | AC220 50/60Hz,5A | |
| Rated power | 380W | |
| Communication | SMEMA | |
| Weight | 870Kg | 1080Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List

Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.

| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
Our video introduces the AI-5133D SMT aoi machine's exterior and key selling points, such as its compact design and user-friendly interface for easy integration into lines. It showcases internal components like the high-precision camera, structured light projectors, and AI processors for a clear view of advanced tech. The footage demonstrates the machine in working state, scanning boards in real time with 3D imaging to detect defects instantly. AI programming is highlighted through one-click setups, box selections, and parameter tweaks, showing how it simplifies operations. In one electronics plant, this machine aoi reduced false alarms by 35% and caught solder issues early, improving yield. Our engineers assisted with installation, leading to faster production and cost savings.
| Service and Training Support
I.C.T provides complete services for the AI-5133D SMT aoi machine, including installation, maintenance, and tailored training. Our engineers offer on-site setup and remote debugging to resolve issues quickly. Training programs cover programming, operation, and troubleshooting, usually lasting 3-5 days based on user needs. We supply spare parts, software updates, and 24-hour support through global centers. This ensures minimal downtime and helps customers fully utilize the aoi PCB machine for optimal performance and long-term reliability.

| Customer Reviews
Clients praise our engineers for skilled installations and prompt problem-solving. They appreciate the SMT aoi machine's accurate detection and simple controls. Shipping and packaging receive high marks for secure, damage-free delivery. Quick responses to inquiries, often within hours, build strong trust. Overall, users highlight how this system improves their operations with reliable quality and support.

| Certifications and Standards
I.C.T holds essential certifications like CE for safety compliance, RoHS for environmental standards, and ISO9001 for quality management systems. We also own multiple patents for innovative AOI technologies. These credentials ensure our SMT aoi machine meets international requirements, providing customers with confidence in product reliability, performance, and regulatory adherence.

| About I.C.T Company and Our SMT Factory
I.C.T manages in-house R&D and production with over 89 staff members and 20 engineers in a 12,000m² facility. Since our establishment in 2012, we've experienced rapid growth, serving more than 1,600 customers across 72 countries. Our factory implements strict testing procedures and robust quality management systems to deliver superior products. As a global cross-value platform in electronics manufacturing, we emphasize integrity, simplicity, openness, coordination, and sharing to foster enduring partnerships worldwide.
