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I.C.T | SMT Eta Aoi machine for pcb With multi application

The I.C.T AI-5133D SMT aoi machine offers precise 3D defect detection after reflow soldering, helping manufacturers ensure top PCBA quality with minimal errors.
a. Accurate height measurement for defects.
b. Low false alarm rate improves efficiency.
c. Multi-directional light reduces noise.
d. AI programming saves setup time.
e. Centralized control for multiple units.
f. Warpage compensation ensures stability.
g. Data traceability with MES support.
  • I.C.T AI-5133D-3D

  • I.C.T

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AOI Inspection Machine 101


I.C.T SMT Online 3D AOI


The I.C.T AI-5133D is an advanced SMT aoi machine for online inspection after SMT reflow soldering. It uses a high-precision color camera to capture board images in real time and applies 3D structured light imaging with AI algorithms to measure heights accurately and detect defects intelligently. This SMT aoi machine identifies issues like insufficient solder, shorts, holes, pin coverage, contamination, misalignments, missing parts, skews, billboards, side mounts, overturns, wrong parts, damage, floats, polarity errors, pseudo solders, empty joints, and excess glue. With deep learning, it solves long programming times and high false alarms in traditional systems. The machine supports central PC control, MES integration, and remote debugging. It offers multiple configurations to fit various needs and uses dynamic algorithms for warpage compensation. Overall, this machine aoi enhances production speed and reliability in electronics factories.


Feature


Deep Learning Algorithm

Intelligent optimization of 3D imaging

The AI-5133D SMT aoi machine applies deep learning for automatic component and solder joint recognition. Trained on big data, it allows one-click judgments to cut programming time and false alarms. CNN processes images similar to human vision, handling complex scenarios effectively. This ensures high inspection rates with low errors, ideal for SMT lines. It also optimizes algorithms for industrial checks, addressing key pain points like setup delays and misjudgments in aoi PCB machine tasks.


Intelligent 3D Imaging

Quick Inspection Speed


This SMT aoi machine features multi-directional structured light sensors to minimize imaging interference and remove deep outliers. It uses phase height mapping for calibration and noise reduction via depth maps. Multiple reflection compensation fixes distortion, while four or eight projectors solve shadowing with neighborhood filtering. FOV edge correction and AI enhancements provide clear 3D reconstructions. This leads to precise detection of height defects like floats or insufficient solder, boosting accuracy in aoi machine for pcb applications.


Dynamic Adaptive Datum

Strong Intelligent Inspection Capability


The AI-5133D SMT aoi machine enables AI intelligent programming with one-click box selection and batch parameter adjustments. It auto-matches multiple algorithms for time-saving setups. Online and offline options allow changes without stopping production. Central control interconnects devices for MES docking and cloud analysis. This flexibility supports quick operations and efficient debugging, fitting diverse inspection demands in modern factories.



Strong Inspection Capability

Flexible procedures

Built for stability, this SMT aoi machine achieves GR&R under 10% at 6 Sigma and deviation less than ±0.25mm. Dynamic self-adaption reference planes calibrate substrate heights, solving track and camera errors. Automatic warpage compensation ensures consistent accuracy. Big data training enhances component identification and generalization for varied boards. This results in reliable checks for defects like contamination or misalignment, reducing misses and false calls effectively.


Specification


Model I.C.T SMT AOI AI-5146-3D I.C.T SMT AOI AI-5133D-3D
Mini Component 01005chip,0.3pitch IC and Special shaped
Resolution@FOV  15um@60*45mm 10um@40*30mm
Camera 12M Area scan high speed industrial camera
Lens Telecentric lens
Light RGB+W 4-color integral light source + 4-direction structured light projection unit
Inspection Speed 0.55sec/FOV
Inspection Algorithm CNN, OCR, Color Contrast, Outline Recognition, Image contrast,etc
Inspection Item

Component: Lifting legs, floating height, missing parts, excessive, flipping, reverse, mis-alignment, damage, skew,

foreign objects, contamination, etc.

Solder: Tin climbing height, excessive, insufficient, Briging, missing, pseudo, etc.

Other: Bar code Recognition/QR code Recognition/OCR.




PCB Size

50*50mm~510*460mm

(Large board mode: Left to right: max 730*460mm)

Single rail: 50*50mm~510*610mm

(Large board mode: Left to right: max 710*610mm)

Dual rail: 50*50mm~510*330mm

(Large board mode: Left to right: max 710*330mm)

Rail Single rail  Dual rail
PCB Height Top:25mm,Bottom:50(80)mm  Top:25mm,Bottom:50 (60)mm
PCB Thickness 0.6 ~ 6.0mm
PCB Edge 3.7mm
PCB Warpage ±3.0mm
PCB Weight Max:3Kg
Conveyor Height 900±20mm
With Adjustment Manual&Auto
Conveyor Direction L ~R or R ~L
Power AC220 50/60Hz,5A
Rated power  380W
Communication SMEMA
Weight 870Kg 1080Kg

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



SMT Line Equipment List

SMT LINE


Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.


1 SMT Line with SMT Machine 03


Product Name Purpose in SMT Line
PCB Loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
Pick and Place Machine Mounts components onto PCBs precisely.
Reflow Oven Melts solder to form solid joints.
AOI Machine Inspects solder joints and placement defects.
SPI Machine Checks solder paste height and quality.
Traceability Equipment Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer


Customer Success Video


Our video introduces the AI-5133D SMT aoi machine's exterior and key selling points, such as its compact design and user-friendly interface for easy integration into lines. It showcases internal components like the high-precision camera, structured light projectors, and AI processors for a clear view of advanced tech. The footage demonstrates the machine in working state, scanning boards in real time with 3D imaging to detect defects instantly. AI programming is highlighted through one-click setups, box selections, and parameter tweaks, showing how it simplifies operations. In one electronics plant, this machine aoi reduced false alarms by 35% and caught solder issues early, improving yield. Our engineers assisted with installation, leading to faster production and cost savings.




Service and Training Support


I.C.T provides complete services for the AI-5133D SMT aoi machine, including installation, maintenance, and tailored training. Our engineers offer on-site setup and remote debugging to resolve issues quickly. Training programs cover programming, operation, and troubleshooting, usually lasting 3-5 days based on user needs. We supply spare parts, software updates, and 24-hour support through global centers. This ensures minimal downtime and helps customers fully utilize the aoi PCB machine for optimal performance and long-term reliability.


AOI Machine 202


| Customer Reviews


Clients praise our engineers for skilled installations and prompt problem-solving. They appreciate the SMT aoi machine's accurate detection and simple controls. Shipping and packaging receive high marks for secure, damage-free delivery. Quick responses to inquiries, often within hours, build strong trust. Overall, users highlight how this system improves their operations with reliable quality and support.

Customer-Review-06


| Certifications and Standards


I.C.T holds essential certifications like CE for safety compliance, RoHS for environmental standards, and ISO9001 for quality management systems. We also own multiple patents for innovative AOI technologies. These credentials ensure our SMT aoi machine meets international requirements, providing customers with confidence in product reliability, performance, and regulatory adherence.


I.C.T-Certificate-04


| About I.C.T Company and Our SMT Factory


I.C.T manages in-house R&D and production with over 89 staff members and 20 engineers in a 12,000m² facility. Since our establishment in 2012, we've experienced rapid growth, serving more than 1,600 customers across 72 countries. Our factory implements strict testing procedures and robust quality management systems to deliver superior products. As a global cross-value platform in electronics manufacturing, we emphasize integrity, simplicity, openness, coordination, and sharing to foster enduring partnerships worldwide.

I.C.T-Factory-and-Team-01


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