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I.C.T-LS1200
I.C.T
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| LED Separator – Reliable PCB Depaneling Solution
I.C.T LED separator provides safe and efficient separation for PCBs with V-grooves. It minimizes stress on boards and components, making it ideal for LED lighting, aluminum-based boards, and other sensitive applications. Compared to curve routing machines, V-cut straight-line separation creates much less dust, generates lower heat, and reduces internal pressure. This helps prevent solder joint cracks, component damage, and board warping. Routing often requires higher maintenance and produces more debris, while V-cut offers cleaner, faster, and gentler results for high-volume production.
I.C.T offers five main types of V-cut machines to match different needs:
Standard manual type: Simple and cost-effective for small batches.
Multi-blades LED separator: Special design for long LED strips with very low stress.
Guillotine type: Pneumatic one-cut action for thicker FR4 boards.
Move-blade (sliding) type: Flexible adjustment for various V-groove depths.
Multi-knife group type: High-efficiency separation for unlimited-length PCB.
| Feature
Multi-Blades LED Separator
This LED separator uses six circular blades in three groups to separate PCBs in phases: first group cuts 40%, second group follows with another 40%, and third group finishes the last 20%. Each short cut reduces internal stress by up to 80%, preventing deformation on aluminum and LED boards. Blades from Taiwan last over one year and can be sharpened many times. Accurate laser calibration keeps blade jump under 0.02mm for perfect quality. It suits long LED strips, aluminum PCBs, and high-volume LED production where board flatness is critical. Extra stainless platforms (1.2m or 2.4m) handle longer boards easily.
Guillotine Type V-Cut Machine
The guillotine LED separator uses a straight downward cut powered by air, with stress below 180uE to protect solder joints and components. It separates right at the V-groove edge, allowing only 0.3mm distance to parts and handling components up to 60mm tall. No motor rotation means zero dust or carbon pollution, and no friction leaves almost no metal residue. One cut per second with foot switch gives fast, safe operation. Blade life exceeds 6 million cuts. It is perfect for FR4 boards and applications needing clean, precise edges without dust issues.
Move-Blade (Sliding) V-Cut Machine
This manual sliding LED separator lets operators adjust blade speed and distance between circular and straight blades for different V-groove depths. PCBs stay fixed during separation, so tall components (up to 34mm) across the groove are safe. It minimizes pressure to avoid cracks and works well for mixed-component boards. Solid structure ensures stability, and customization of blades is available. Ideal for medium-volume production, prototype runs, or factories needing flexible, low-cost separation without complex setup.
| Specification
| Parameter | Manual Single-Blade V-cut Machine | Multi-Blades LED Separator | Guillotine Type V-cut Machine | Move-Blade (Sliding) V-cut Machine | Multi Group Blades PCB V-cut Machine |
|---|---|---|---|---|---|
| Operation Type | Manual (hand sliding) | Manual (hand push) | Manual (pneumatic foot switch) | Manual (adjustable sliding) | Manual (multi-group push) |
| Blade Setup | 1 circular + 1 straight blade | 6 circular blades (3 groups top/bottom) | Single straight guillotine blade | 1 circular + 1 straight (adjustable gap) | Multiple groups of circular blades (custom multi-knife) |
| PCB Length | 0–350 mm | Unlimited (with 1.2m / 2.4m platforms) | 0–330 mm | 0–350 mm (typical) | Unlimited or very long (platform-dependent) |
| PCB Thickness | 0.8–5 mm | 0.2–5 mm | 0.3–5 mm | 0.8–5 mm | 0.2–5 mm (typical for multi-group) |
| Cutting Method | Single pass sliding | 3-phase (40% + 40% + 20%) | One-shot downward cut | Single pass with adjustable depth | Multi-group sequential cutting |
| Best Application | General PCBs, prototypes, medium volume | Long LED strips, aluminum PCBs, high-volume LED | FR4 boards, clean/dust-free edges | Mixed components, flexible V-depth | Extra-long or wide PCBs, high-efficiency separation |
| SMT Line Equipment List
I.C.T full SMT line integrates loaders, printers, mounters, reflow ovens, AOI, conveyors, and PCB depaneling machines like V-cut separators. It provides a complete solution from bare board to finished assembly. Customers get matched equipment, U-shaped layouts for limited space, and one-stop support. This line improves efficiency, reduces defects, and supports high-quality production for automotive, LED, and consumer electronics.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turnkey Ful-auto SMT assembly line |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Customer Success Video
In 2025, I.C.T engineer Peter traveled to Uzbekistan for a 16-day on-site installation and training project. The customer bought a full SMT line for automotive motor and parts production, including full-automatic printer 5151, mounter, reflow oven L8, AOI, NG/OK unloader, BGA rework station, walk-knife depaneling machine, solder paste mixer, translation conveyor, and more. I.C.T provided a U-shaped line solution to solve factory width limits. Peter completed training successfully, and now the customer runs all equipment independently with smooth production.
| Service and Training Support
I.C.T offers full installation, operator training, and ongoing technical support for every LED separator and SMT line. Experienced engineers travel worldwide to set up equipment, teach operation, and share best practices. Training covers machine use, maintenance, troubleshooting, and process optimization. We respond quickly to questions via phone, email, or remote support. This helps customers start production fast and keep high uptime. Our goal is to make sure every client operates equipment confidently and efficiently.
| Client Testimonials
Customers praise I.C.T engineers for their professional skills, patience during training, and quick problem-solving. Many highlight the LED separator for its stable performance, low stress on boards, and long blade life. They also appreciate careful packing and safe transport, with machines arriving in perfect condition. Fast response to questions and reliable after-sales service build strong trust. “Great equipment and excellent support,” is a common comment from global users.
| Certifications and Standards
I.C.T LED separator and SMT machines meet international standards with CE, RoHS, and ISO9001 certifications. We also hold multiple patents for innovative designs in depaneling and production equipment. These certificates confirm product safety, environmental compliance, and high quality. Customers can trust our machines for reliable performance in factories worldwide.
| About I.C.T Company and Factory
I.C.T has its own R&D team and production factory in Dongguan, China, with 89 staff including 20 professional engineers. Since 2012, we have grown rapidly and now serve over 1600 customers in 72 countries. Our 12000m² facility follows strict testing processes and a complete quality management system to ensure every machine meets high standards. We provide one-stop SMT solutions, from planning to after-sales, helping clients build and optimize production lines globally.
