English  |
SMT Line
I.C.T
STB Production Line
| Quantity: | |
|---|---|
| SMT Production for Skin Care Device Control Boards
I.C.T offers a specialized SMT production line tailored for the assembly of skin care device control boards. Whether you are involved in skin care device PCBA manufacturing or require a full solution for high-precision assembly, I.C.T provides custom equipment to meet your specific needs. Our systems enable quick setups and flexible production options, making it ideal for skin care device control boards manufacturing. Our lines are equipped with advanced features such as real-time monitoring, ensuring that your production runs smoothly with minimal interruptions.
| Feature
Automated SMT Line Flow
The SMT production line for skin care device control boards integrates key machines to streamline the production process. Loaders feed PCBs into the system, followed by auto printers that ensure precise solder paste application. Pick-and-place machines handle component placement with high accuracy, and reflow ovens provide uniform soldering. The line also features AOI systems for immediate quality checks, ensuring defects are caught early. This integrated system improves throughput and reduces error rates, ensuring the smooth assembly of skin care device control boards.
Paste Printing Precision
In our SMT production line, auto printers deliver consistent and accurate paste application, which is critical for skin care device PCBA production. The use of 3D SPI (Solder Paste Inspection) ensures that each layer of paste is applied correctly, preventing issues that could compromise product quality. With micron-level precision, our printing system maintains high standards throughout the manufacturing process, ensuring that skin care device control boards manufacturing is both efficient and reliable, with minimal waste and defects.
High-Speed Placement
Our pick-and-place machines in the SMT production line offer high-speed, precise component placement for skin care device control boards. With advanced vision systems, the machines can handle a wide range of components, from the smallest parts to more complex, larger components. The system is designed for flexibility, adapting quickly to different production requirements and making it ideal for both large-scale runs and skin care device PCBA assembly. This high-speed placement ensures fast, reliable production, making it perfect for high-volume skin care device manufacturing.
Reflow Oven Efficiency
The reflow ovens in our SMT production line provide precise temperature control across multiple zones. This ensures that the soldering process is accurate and consistent, crucial for the integrity of skin care device control boards. The ovens feature nitrogen support, which helps produce reliable solder joints without compromising component quality. By maintaining stable temperature profiles and offering energy-efficient operation, our reflow ovens are perfect for both small batches and high-volume skin care device PCBA manufacturing.
Inspection and Testing
Automated Optical Inspection (AOI) is a key feature in our SMT production line, ensuring that each skin care device control board meets the highest standards. The AOI system uses high-definition imaging to detect defects such as misalignment, soldering issues, and component malfunctions. The system provides immediate feedback to the placement machines, enabling real-time corrections. This helps maintain the quality of each board and reduces the risk of defects in skin care device PCBA assembly, ensuring a smooth and efficient production process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered a SMT production line to a global manufacturer specializing in USB charging modules for aircraft seats. The line included SM481 and SM482 pick-and-place machines, full-auto printers, reflow ovens, and curing ovens. I.C.T engineers provided expert installation and training support, ensuring that the customer could quickly begin skin care device PCBA production. The customer was able to achieve high-quality production with minimal downtime, ensuring efficient assembly of their skincare devices.
| Service and Training Support
I.C.T provides full-service support for the SMT production line:
Installation & Testing: Installation with minimal disruption to operations.
Training: Detailed training on all aspects of machine operation, maintenance, and troubleshooting.
Global Support: I.C.T’s global service team offers 24/7 assistance, with both remote diagnostics and on-site visits.
Parts & Maintenance: Our global warehouses ensure quick delivery of spare parts, minimizing any production downtime.
| Client Testimonials
Customers appreciate the efficiency and reliability of I.C.T’s SMT production line. One client praised the easy setup and intuitive software, which allowed for a quick learning curve. Another customer highlighted the real-time monitoring system, which ensured consistent quality control throughout the production of skin care device control boards. Overall, clients report improved productivity, reduced defects, and a more streamlined production process.
| Certifications and Standards
I.C.T SMT production line meets all international standards for safety and quality:
CE, RoHS, ISO9001 certifications ensure the highest quality and regulatory compliance.
Pre-shipment testing ensures that each piece of equipment is ready for efficient, reliable use right out of the box.
| About I.C.T Company and Factory
I.C.T is a leading provider of SMT production line solutions. With over 22 years of experience, we specialize in high-precision assembly for skin care device control boards and other devices. Our solutions help companies optimize production processes and increase efficiency. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers across 72 countries. Our team of 20 engineers delivers innovative, cost-effective solutions that keep your production lines running smoothly.
| SMT Production for Skin Care Device Control Boards
I.C.T offers a specialized SMT production line tailored for the assembly of skin care device control boards. Whether you are involved in skin care device PCBA manufacturing or require a full solution for high-precision assembly, I.C.T provides custom equipment to meet your specific needs. Our systems enable quick setups and flexible production options, making it ideal for skin care device control boards manufacturing. Our lines are equipped with advanced features such as real-time monitoring, ensuring that your production runs smoothly with minimal interruptions.
| Feature
Automated SMT Line Flow
The SMT production line for skin care device control boards integrates key machines to streamline the production process. Loaders feed PCBs into the system, followed by auto printers that ensure precise solder paste application. Pick-and-place machines handle component placement with high accuracy, and reflow ovens provide uniform soldering. The line also features AOI systems for immediate quality checks, ensuring defects are caught early. This integrated system improves throughput and reduces error rates, ensuring the smooth assembly of skin care device control boards.
Paste Printing Precision
In our SMT production line, auto printers deliver consistent and accurate paste application, which is critical for skin care device PCBA production. The use of 3D SPI (Solder Paste Inspection) ensures that each layer of paste is applied correctly, preventing issues that could compromise product quality. With micron-level precision, our printing system maintains high standards throughout the manufacturing process, ensuring that skin care device control boards manufacturing is both efficient and reliable, with minimal waste and defects.
High-Speed Placement
Our pick-and-place machines in the SMT production line offer high-speed, precise component placement for skin care device control boards. With advanced vision systems, the machines can handle a wide range of components, from the smallest parts to more complex, larger components. The system is designed for flexibility, adapting quickly to different production requirements and making it ideal for both large-scale runs and skin care device PCBA assembly. This high-speed placement ensures fast, reliable production, making it perfect for high-volume skin care device manufacturing.
Reflow Oven Efficiency
The reflow ovens in our SMT production line provide precise temperature control across multiple zones. This ensures that the soldering process is accurate and consistent, crucial for the integrity of skin care device control boards. The ovens feature nitrogen support, which helps produce reliable solder joints without compromising component quality. By maintaining stable temperature profiles and offering energy-efficient operation, our reflow ovens are perfect for both small batches and high-volume skin care device PCBA manufacturing.
Inspection and Testing
Automated Optical Inspection (AOI) is a key feature in our SMT production line, ensuring that each skin care device control board meets the highest standards. The AOI system uses high-definition imaging to detect defects such as misalignment, soldering issues, and component malfunctions. The system provides immediate feedback to the placement machines, enabling real-time corrections. This helps maintain the quality of each board and reduces the risk of defects in skin care device PCBA assembly, ensuring a smooth and efficient production process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered a SMT production line to a global manufacturer specializing in USB charging modules for aircraft seats. The line included SM481 and SM482 pick-and-place machines, full-auto printers, reflow ovens, and curing ovens. I.C.T engineers provided expert installation and training support, ensuring that the customer could quickly begin skin care device PCBA production. The customer was able to achieve high-quality production with minimal downtime, ensuring efficient assembly of their skincare devices.
| Service and Training Support
I.C.T provides full-service support for the SMT production line:
Installation & Testing: Installation with minimal disruption to operations.
Training: Detailed training on all aspects of machine operation, maintenance, and troubleshooting.
Global Support: I.C.T’s global service team offers 24/7 assistance, with both remote diagnostics and on-site visits.
Parts & Maintenance: Our global warehouses ensure quick delivery of spare parts, minimizing any production downtime.
| Client Testimonials
Customers appreciate the efficiency and reliability of I.C.T’s SMT production line. One client praised the easy setup and intuitive software, which allowed for a quick learning curve. Another customer highlighted the real-time monitoring system, which ensured consistent quality control throughout the production of skin care device control boards. Overall, clients report improved productivity, reduced defects, and a more streamlined production process.
| Certifications and Standards
I.C.T SMT production line meets all international standards for safety and quality:
CE, RoHS, ISO9001 certifications ensure the highest quality and regulatory compliance.
Pre-shipment testing ensures that each piece of equipment is ready for efficient, reliable use right out of the box.
| About I.C.T Company and Factory
I.C.T is a leading provider of SMT production line solutions. With over 22 years of experience, we specialize in high-precision assembly for skin care device control boards and other devices. Our solutions help companies optimize production processes and increase efficiency. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers across 72 countries. Our team of 20 engineers delivers innovative, cost-effective solutions that keep your production lines running smoothly.
