English  |
I.C.T
| Quantity: | |
|---|---|
| Assembled Line Smt Machine Essentials
I.C.T builds the SMT off-line Production line in three factories we own. We have worked SMT for more than 22 years. We plan the shop, draw the line, count the people, show the money back. Lines can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man watches all. Power low at 18Kw/H. We serve factories everywhere. We set up in three days — air, power, exhaust, light, 23±0.9°C. We teach 7-15 days: software, fix, safe. Service 15 years, all places. This SMT off-line Production line starts quick, grows when you need, keeps cost down, gives good boards day after day.
| Feature
Turnkey Station Flow
The SMT off-line Production line moves boards steady with MES for clear numbers and good yield. Loaders take size. Printers put paste right with camera. Placers set small parts true. Reflow keeps ±0.9°C. AOI looks close with AI. Unloaders send on. Yield over 25%. Buffers hold even. Remote see line. Recipe change fast. Track every part. Mix run smooth, no stop.
SMD Placement Technology
Placer run JUKI speed, drop chip exact on board in SMT off-line Production line. Take 01005 big, no stop. Camera see true. Many head place thousand hour. Feeder load auto. Software know board cold. No mistake tight space. Line run fast. Mix job swap clean. Repeat perfect. Big volume day, no trouble.
Reflow Oven Efficiency
Oven give 12+ zone own air even heat SMT off-line Production line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back 18Kw/H. Screen save all recipe. Conveyor run software, speed right, check inside, no halt long shift, safe move, big make all day, green power.
Inspection and Testing
AOI shoot 8K picture fast, find wrong part bad solder cold. AI sharp daily. Send fix placer now. Cut junk SMT off-line Production line. Bad board ride reject belt smooth, data log clean, report spit fast quick tweak mixed run.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T run dead-serious High-Quality PCBA Production Line. Vacuum loader feed clean. Auto printer lay paste exact. JUKI placer set chip true. Multi-zone reflow solder hard. AOI catch anything off. Line stay tight. Yield high. Cost low. No game. Build heavy duty — automotive, medical, lighting. Board come ready real world. We stand behind.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T engineer Roka landed at a home LED lighting plant. Customer wanted full-automatic SMT off-line Production line — 13 machines, 29 meters long — room only 21m × 5m. We drew tight U-shape fit 16m × 2.7m. Roka installed tested 2 days. Trained team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next morning customer ran clean high-grade LED boards. Job done.
| Service and Training Support
I.C.T back SMT off-line Production line from day one to last board. We land, install, test — three days, line breathing. We train crew 7-15 days, machines, software, no shortcuts. Parts fly 8 warehouses world. Remote fix or boots ground, trouble die fast. Audit upgrade keep edge sharp. Fifteen year, every language, line never sleep.
| Client Testimonials
Customers say two-hour remote patch save day SMT off-line Production line. Oven run 24/7 clock. Crate survive ocean beating. Answer come faster coffee. Engineer know stuff overseas. Software simple rookie look vet week.
| Certifications and Standards
CE, RoHS, ISO9001, patent file — every SMT off-line Production line clear work anywhere. Full test leave dock.
| About I.C.T Company and Factory
Three factory, 12,000m² total. 89 people, 20 engineer. 25 year, 1600 customer, 72 country. Own R&D, iron quality gate, warehouse everywhere. Fast ship, fair price, bulletproof SMT off-line Production line. Door open.
| Assembled Line Smt Machine Essentials
I.C.T builds the SMT off-line Production line in three factories we own. We have worked SMT for more than 22 years. We plan the shop, draw the line, count the people, show the money back. Lines can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man watches all. Power low at 18Kw/H. We serve factories everywhere. We set up in three days — air, power, exhaust, light, 23±0.9°C. We teach 7-15 days: software, fix, safe. Service 15 years, all places. This SMT off-line Production line starts quick, grows when you need, keeps cost down, gives good boards day after day.
| Feature
Turnkey Station Flow
The SMT off-line Production line moves boards steady with MES for clear numbers and good yield. Loaders take size. Printers put paste right with camera. Placers set small parts true. Reflow keeps ±0.9°C. AOI looks close with AI. Unloaders send on. Yield over 25%. Buffers hold even. Remote see line. Recipe change fast. Track every part. Mix run smooth, no stop.
SMD Placement Technology
Placer run JUKI speed, drop chip exact on board in SMT off-line Production line. Take 01005 big, no stop. Camera see true. Many head place thousand hour. Feeder load auto. Software know board cold. No mistake tight space. Line run fast. Mix job swap clean. Repeat perfect. Big volume day, no trouble.
Reflow Oven Efficiency
Oven give 12+ zone own air even heat SMT off-line Production line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back 18Kw/H. Screen save all recipe. Conveyor run software, speed right, check inside, no halt long shift, safe move, big make all day, green power.
Inspection and Testing
AOI shoot 8K picture fast, find wrong part bad solder cold. AI sharp daily. Send fix placer now. Cut junk SMT off-line Production line. Bad board ride reject belt smooth, data log clean, report spit fast quick tweak mixed run.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T run dead-serious High-Quality PCBA Production Line. Vacuum loader feed clean. Auto printer lay paste exact. JUKI placer set chip true. Multi-zone reflow solder hard. AOI catch anything off. Line stay tight. Yield high. Cost low. No game. Build heavy duty — automotive, medical, lighting. Board come ready real world. We stand behind.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T engineer Roka landed at a home LED lighting plant. Customer wanted full-automatic SMT off-line Production line — 13 machines, 29 meters long — room only 21m × 5m. We drew tight U-shape fit 16m × 2.7m. Roka installed tested 2 days. Trained team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next morning customer ran clean high-grade LED boards. Job done.
| Service and Training Support
I.C.T back SMT off-line Production line from day one to last board. We land, install, test — three days, line breathing. We train crew 7-15 days, machines, software, no shortcuts. Parts fly 8 warehouses world. Remote fix or boots ground, trouble die fast. Audit upgrade keep edge sharp. Fifteen year, every language, line never sleep.
| Client Testimonials
Customers say two-hour remote patch save day SMT off-line Production line. Oven run 24/7 clock. Crate survive ocean beating. Answer come faster coffee. Engineer know stuff overseas. Software simple rookie look vet week.
| Certifications and Standards
CE, RoHS, ISO9001, patent file — every SMT off-line Production line clear work anywhere. Full test leave dock.
| About I.C.T Company and Factory
Three factory, 12,000m² total. 89 people, 20 engineer. 25 year, 1600 customer, 72 country. Own R&D, iron quality gate, warehouse everywhere. Fast ship, fair price, bulletproof SMT off-line Production line. Door open.
