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SMT PCB Loader Unloader
I.C.T
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| Reliable PCB Stacker Destacker Loader for Complete SMT Lines
We designed the PCB Stacker Destacker Loader to serve as the essential bridge inside any full SMT production line. It supplies bare PCBs from magazines right before the stencil printer and stores finished boards after the reflow oven, keeping the entire line in perfect rhythm. The Automatic PCB Stacker Destacker Loader Smd Magazine Rack system works with different board sizes and thicknesses down to 0.6 mm while protecting every panel from damage. We gave it a heavy base and precise stepper motor so it stays rock solid even at high speeds. Factories gain higher throughput and fewer stops because the machine talks directly to upstream and downstream equipment through SMEMA. We built it to reduce manual handling and cut labor costs across the whole factory. Customers who run high-mix or high-volume lines tell us this one piece of equipment makes their entire process smoother and more profitable from the first day of operation.
| Detailed Product Features
We built every frame of the PCB Stacker Destacker Loader with a firm aluminum structure and added extra weight at the bottom so the machine never shifts during continuous SMT line runs. We minimized clearance between the conveyor and magazine to stop boards from jamming no matter how fast the line moves. The design supports increased load without interference and offers a convenient by-pass mode when operators need to change magazines quickly. We engineered it to work reliably before the stencil printer for fresh PCB input and after the reflow oven for finished board storage. Technicians like how easy it is to maintain because the sturdy construction stands up to years of daily use. This one feature alone helps factories keep their entire SMT line running at target speed with almost zero unplanned stops. We focused on real-world durability so customers can concentrate on output instead of worrying about equipment problems.
We equipped the PCB Stacker Destacker Loader with a clear touch screen and full PLC control so operators can set parameters in seconds and watch the machine status at a glance. The system handles cycle times around ten seconds and adjusts automatically to different PCB sizes from 50 mm by 50 mm up to 460 mm by 460 mm. We made the interface simple enough for new staff to learn in one shift yet powerful enough for full factory integration. The PLC communicates smoothly with the rest of the SMT line so input and output stay perfectly timed. Factories gain better traceability and fewer errors because the control system logs every action. We tested the electronics under real production conditions to make sure they perform day after day without failure. This control platform is one reason our customers say the whole line feels more intelligent and easier to manage after installing our equipment.
We use a smooth and precise stepper motor in the PCB Stacker Destacker Loader to move magazines with exact positioning every cycle. The translation system keeps boards aligned and prevents any edge damage even when handling thin 0.6 mm panels at high speed. We minimized mechanical clearance so the conveyor and magazine work together without gaps or hesitation. Operators appreciate how quietly and reliably the mechanism runs during long production shifts. This precision directly improves the performance of the entire SMT line because boards arrive at the printer or leave the reflow oven in perfect condition. We designed the motor and rails to require almost no maintenance while still delivering thousands of cycles per day. Factories that install this machine notice immediately how much steadier their overall throughput becomes.
We made the PCB Stacker Destacker Loader fully compatible with SMEMA interface so it connects instantly to any printer, pick-and-place machine, or oven already on the factory floor. The machine supports both left-to-right and right-to-left flow and can be adjusted to the exact transport height the customer needs. We included automatic width adjustment as an option to handle different magazine types without stopping the line. This integration capability lets factories build or upgrade complete SMT lines faster and with less custom engineering. We have seen customers reduce changeover time dramatically because the PCB Stacker Destacker Loader speaks the same language as every other piece of equipment. The result is higher first-pass yield and lower operating costs across the whole production floor.
We offer multiple smart communication modules so our SMT PCB Loader Unloader can connect instantly with printers, pick-and-place machines, and MES systems. This flexibility eliminates unnecessary manual work and greatly reduces changeover time between jobs. Many of our customers have successfully built fully automatic lines using this capability. The modular design makes it simple to add new functions whenever production requirements change.
| Specification
| Specification | PCB Destacker (PDS-460) | PCB Stacker (PS-460) |
|---|---|---|
| Dimension | 550×889×1200 mm | 503×889×1200 mm |
| PCB Size | 50×50~460×460 mm | 50×50~460×460 mm |
| PCB Thickness | Min 0.6 mm | Min 0.6 mm |
| PCB Capacity | 400 pcs (0.6 mm thick) | 400 pcs (0.6 mm thick) |
| Cycle Time | Approx. 10 seconds or specify | Approx. 10 seconds or specify |
| Control System | PLC | PLC |
| Power | Max 100 VA | Max 100 VA |
| Air Supply | 4-6 bar, 10 ltr/min | 4-6 bar, 10 ltr/min |
| Transport Height | 900±20 mm (or customer specified) | 900±20 mm (or customer specified) |
| PCB Direction | L to R or R to L | L to R or R to L |
| Communication | SMEMA for both in & out | SMEMA for both in & out |
| Power Supply | 1 PH AC 220V 50/60Hz (option: 110V to 380V) | 1 PH AC 220V 50/60Hz (option: 110V to 380V) |
| Weight | 200 kg | 180 kg |
| Option | Automatic width adjustment | Automatic width adjustment |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
We design our Turnkey PCBA Production Line to deliver fully automatic, high-speed, and ultra-reliable PCBA manufacturing. The proven setup starts with our SMT PCB Loader Unloader, moves to a precision automatic printer for perfect solder paste application, continues with pick and place PCB machine for accurate component placement, passes through a stable 8 zone reflow oven for strong solder joints, and finishes with PCB inspection equipment to catch any defect. Every machine communicates seamlessly, reducing labor and boosting first-pass yield. This complete solution meets automotive, medical, consumer, and LED industry standards while keeping operating costs low and uptime extremely high.
| Customer Success Story
In early 2025 our overseas engineers flew to a major electronics factory in Vietnam to commission a full automatic SMT production line built around the PCB Stacker Destacker Loader. The complete solution included our handling machines, high-speed printers, placement systems, reflow ovens, and inspection stations. We finished installation, full debugging, and hands-on operator training in only six days. The customer watched the PCB Stacker Destacker Loader supply fresh magazines before printing and store finished boards after reflow with perfect timing. On the very first official production day the entire line reached target speed with zero defects. The factory manager told us the SMT PCB Unloader machine part of the system was the most reliable link they had ever used. This success proved once again that our whole-factory approach delivers real results. The customer placed an immediate order for a second identical line and now runs both at full capacity with minimal downtime.
| Professional Training & Support
Complete Service and Professional Training We at I.C.T stand behind every PCB Stacker Destacker Loader with true one-stop support that covers the entire SMT factory. Our teams provide on-site or remote installation, free operator and engineer training, and a 24/7 technical hotline that reaches engineers in any time zone. We keep worldwide spare-parts stock so replacement components arrive fast when needed. Preventive maintenance programs keep the machine running at peak performance for years. We also help customers optimize the full production line layout and process flow so the Stacker Destacker Loader works in harmony with every other station. Our goal is simple: make sure your factory never loses a single hour because of equipment issues. Customers tell us our service feels like having an extra team member on their own floor. We stay with you long after the sale because we know real success comes from continuous partnership, not just a single machine.
| Customer Praise
Real Voices from Our Customers We listen carefully to what factories say about the PCB Stacker Destacker Loader after months of full SMT line operation. One European automotive supplier told us the machine ran 24/7 for over a year with zero failures and cut their manual handling labor by half. A lighting manufacturer in Asia praised how the heavy base and precise stepper motor kept boards perfectly aligned even during weekend overtime runs. Several customers highlighted our fast response when they needed emergency support at 2 a.m. — engineers solved the issue within thirty minutes. They also appreciated the solid packing that arrived undamaged after long ocean shipping. Operators said the touch screen and PLC control made daily magazine changes so simple that new staff felt confident on day one. These comments remind us why we focus on the whole factory solution: when the PCB Stacker Destacker Loader performs reliably, the entire line gains speed, quality, and peace of mind.
| Our Certification
We make certain every PCB Stacker Destacker Loader leaves our factory with CE, RoHS, and ISO9001 certifications plus multiple technical patents. Before shipment we run each machine through 72-hour full-load testing under real production conditions to confirm stability, safety, and performance. This rigorous process guarantees the equipment meets international standards and protects both the boards and the people operating the line. Factories around the world choose I.C.T because they know our certifications are not just paper — they represent the strict quality system we apply to every part of the complete SMT solution. When customers receive their machines they can start production immediately with full confidence in compliance and reliability. We take these certifications seriously because they form the foundation of the long-term trust we build with partners on every continent.
| About Us and Factory
Your Reliable Global SMT Partner We founded I.C.T in 2012 and today operate a modern 12,000 m² factory with nearly 90 employees and our own dedicated R&D center. We design, build, and test every piece of equipment in-house under strict quality systems that cover the full 0-1 SMT factory solution. More than 1,600 customers in 72 countries now rely on us because we deliver complete lines that include handling machines such as the PCB Stacker Destacker Loader. We grew quickly by always putting customer success first — from initial planning and layout design to installation, training, and ongoing optimization. Our own engineers and technicians travel worldwide to make sure every factory we support runs at its highest potential. We believe the best results come when one partner understands the entire production process, not just a single machine. That is why factories keep returning to I.C.T for their next upgrade or new line.
