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I.C.T | ESD Environmental Systems Design

a. Real-Time Monitoring: Tracks static continuously at critical points.
b. Access Control: Ensures only authorized personnel enter sensitive zones.
c. Alerts and Notifications: Immediate warnings when levels exceed safety limits.
d. Modular Architecture: Fits different factory layouts and scales.
e. Data Logging: Records events for analysis and compliance.
f. Simple Operation: Intuitive interface for operators and engineers.
  • ESD System

  • I.C.T

  • ESD Environmental Systems Design

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| ESD Environmental Systems Design for SMT Lines

Electro-Static Discharge (ESD) System in SMT PCB Manufacturing

Designed for modern SMT production lines, this system protects PCBs and fixtures from electrostatic damage. It monitors static levels, manages access, and triggers alerts to prevent component failures. Integration with pick-and-place machines, reflow ovens, and cleaning stations allows operators to maintain production flow while ensuring the safety of sensitive components. Reliable, traceable, and effective, the system keeps lines running efficiently.

| Detailed Product Features:

Continuous Electrostatic Monitoring

The system continuously measures charge at all key points, providing immediate notifications for any unsafe levels. This reduces rework, protects components, and supports consistent product quality.

Access Control Enforcement

Only trained and authorized personnel can enter controlled areas. This minimizes human-induced static, prevents component damage, and supports compliance with manufacturing standards.

Integrated Line Protection

The ESD system works with SMT equipment across the factory. From cleaning stations to placement and inspection machines, the system ensures uniform protection without disrupting production.

Data Logging and Reporting

All events, thresholds, and alerts are recorded. Engineers can analyze trends, verify compliance, and maintain operational records for audits or continuous improvement.

Solution

| Planning ESD Systems for SMT and DIP Production Lines:

SMT line

| Project Planning Catalog:


ESD System Project Planning Catalog

| Intelligent grounding monitoring of ESD System:

Intelligent Ground

| Intelligent DC ion blower of ESD System:

Intelligent DC ion blower

| ESD System Access Control Gate:


ESD System Access Control Gate


The ESD (anti-static) access control system is an access control system used to detect the static electricity of entering personnel before entering the anti-static work area. 

This system combines the human body static electricity comprehensive tester and the electrostatic door. An advanced product of prohibition control equipment and computerized management software, which can ensure that when workers enter the electrostatic protection area, they are truly prepared for the correct protection of personnel against static electricity and combined with channel information.As a control device for the flow of people, there are multiple entry methods according to the permission settings of the card (hand test, shoe test, hand and shoe same side, no test). 

This system can provide orderly and civilized passage for people entering and exiting method to prevent illegal entry and exit, quickly control the falling pole in emergency situations and organize the evacuation of personnel.


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| Air Shower / Cargo Shower:

Air shower cargo shower

| Information Management Data Dashbord:


Information management data


Professional ESD overall solution,Assist customers to solve ESD and EOS issues such as R&D,  Solution manufacturing process, testing, and warehousing.


ESD intelligent management system is not just to solve a point or a surface problem, but to solve a problem in a field.

| SMT Line Equipment List

SMT LINE


I.C.T provides full SMT line solutions, including loaders, printers, pick-and-place machines, reflow ovens, AOI, SPI, and cleaning systems. These components are designed to function together, creating an efficient, traceable, and reliable production environment with full electrostatic protection.


1 SMT Line with SMT Machine 05


Product Name Purpose in SMT Line
SMD PCB assembly Line Turnkey Ful-auto SMT assembly line
SMT magazine loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
SMT assembly machine Mounts components onto PCBs precisely.
BGA reflow oven Melts solder to form solid joints.


| Customer Success Video


In April 2026, I.C.T engineers deployed the ESD Environmental Systems Design at a German customer’s SMT line. On-site training covered monitoring, alerts, and static control procedures. Integration across placement, soldering, and cleaning processes ensured stable production, minimized component damage, and optimized operator response to electrostatic hazards.



| Service and Training Support


I.C.T provides complete on-site and remote training for integrated SMT, DIP, and Coating production lines. Engineers guide staff through the full workflow, from layout planning to static control procedures. Operators learn to monitor ESD levels, respond quickly to alerts, and maintain continuous production. Comprehensive documentation ensures ongoing operational consistency, reducing defects and maximizing throughput.


Reflow Oven 204


| What Our Customers Say


Factories report that I.C.T’s full-line solutions improve production reliability and reduce defects across all SMT, DIP, and Coating operations. Operators value the practical alerts, easy monitoring, and clear workflows, while management notes decreased downtime and stable output with consistent quality.

Customer-Review-06


| Certifications and Standards


The ESD system and integrated SMT solutions meet CE, RoHS, and ISO9001 standards. Certification covers line-wide operations, including static monitoring, access control, and component handling. Factories gain confidence in consistent product quality, regulatory compliance, and operational safety.


I.C.T-Certificate-02

| About I.C.T Company and Factory


I.C.T delivers turnkey SMT, DIP, and Coating production lines worldwide. With a 12,000 m² facility and experienced engineering teams, we provide complete factory layout, equipment integration, and process optimization. Serving over 1,600 customers in 72 countries, our solutions ensure smooth, reliable production with consistent quality, minimized defects, and robust static protection across all stages of manufacturing.

I.C.T-Factory-and-Team-06

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