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Cost Effective Lead-free Wave Soldering Machine for PCBA

Lead-free Wave Soldering Machine for PCBA – Cost Effective Lead-free Wave Soldering Machine.
a. Japanese Kuroda nozzle
b. Horizontal independent heating
c. 7kW normal power
d. Touch screen + PLC
e. 400mm conveyor
f. Optional nitrogen
g. Global on-site service
  • I.C.T-W3

  • I.C.T

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DIP Line 101


Lead-free Wave Soldering Machine for PCBA

 – Single And Dual Wave Soldering Machines 


I.C.T W-series Lead-free Wave Soldering Machine for PCBA is the professional solder machines for modern THT and DIP assembly lines. This Cost Effective Lead-free Wave Soldering Machine features Japanese Kuroda precision nozzle for accurate flux placement, independent horizontal heating zones for stable temperature distribution, and intelligent energy-saving design that keeps daily power at only 7kW. Optional nitrogen protection meets high-reliability requirements. Widely applied in automotive electronics, smart meters and industrial controls, this Lead-free Wave Soldering Machine for PCBA delivers excellent performance as Single And Dual Wave Soldering Machines for medium-volume production.


Feature

Advanced Flux Coating System

1 Precise Spray System


Japanese Kuroda nozzle with adjustable atomizing range and pyramid filter create thin, uniform flux layer on every board. Digital flow meter and stable pressure tank reduce flux consumption by half and keep the interior clean – a key advantage for Lead-free Wave Soldering Machine for PCBA in continuous THT operation.


Multi-Layer Temperature Protection

2 Safe and Reliable Temperature Protection


Third-party independent over-temperature protection and PLC+PID closed-loop control provide complete safety backup. Real-time monitoring and instant emergency stop protect operators and equipment during 24-hour running of Cost Effective Lead-free Wave Soldering Machine.


High-Efficiency Heating Performance

3 High-Efficiency Heating Module


Independent horizontal heating zones with closed hot-air path and rectifier plates deliver perfectly even temperature across the whole board. Warm-up takes only about 15 minutes and normal power stays at 7kW – the most economical heating among similar Single And Dual Wave Soldering Machines.


DIP Line Equipment List


Model W4 W3 W2
Dimension:(mm) 4200X1250X1500 3600X1250X1500 2900X1160X1500
Weight(kg) Approx.1500kg Approx.1200kg Approx.790kg
Power Supply 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz 3P5W,380/220V 50Hz
Startup Power 32kw 24kw 16kw
Operation Power 12kw 9kw 7kw
Control System PLC
Spray System
Transmission Method  Step motor
Spray Pressure 0.25Mpa--0.4Mpa
lux flow 10--100ml/min
Exhaust Diameter Φ200mm
Exhaust Capacity 25m3/min
Preheating System
Preheating Mode Hot air
Control Mode PID + SSR
Preheating Zone 4 3 2
Preheating Length 1800mm 1600mm 1200mm
Preheating Temp. (Room Temperature)-250°C
Warm-up Time(min) Approx.15min (setting 150°C)
Conveyor System
PCB Size:LxW(mm) Min:80x60mm; Max:400x300mm
Conveyor Speed 0-2000(mm/min)
Conveyor Height 750+/-20 (mm)
Finger Double hook claw (Standard)
Conveyor width control Manually
Conveyor Angle 4~7degree
Soldering System
Solder Pot style Mechanical Motor drive
Solder Pot Material Full Titanium (Standard FT)
Solder pot temperature 300°C
Solder pot capacity Lead-free 350kg Lead-free 300kg Lead-free 250kg
Other
Finger cleaning system Brush



DIP Line Equipment List

DIP Line Equipment List 01


Our DIP production line offers advanced tools for efficient and precise PCB assembly. The fully automated DIP line includes a DIP insertion line for accurate component placement, a wave loader for smooth PCB entry, a wave unloader for safe exit, and an assembly belt line for final checks. This high-quality PCB DIP production line ensures stable operation, reliable THT insertion, and cost-effective assembly, meeting diverse industry needs. With modular designs and global support from I.C.T, it boosts productivity for through-hole tasks.


2 DIP Line with DIP Machine 04


Product Name Purpose in DIP Line

Automatic Insert Machine

Automatically places components onto PCBs with precision for DIP production line.

Wave Soldering Machine

Melts solder to form solid joints on PCBs during THT plug-in process.

Selective Soldering Machine

Applies solder selectively to specific areas for accurate THT assembly

Post-wave Inline AOI

Inspects solder joints and placement defects on DIP assembled PCB.

X-ray

Checks internal solder quality and hidden defects in THT components.

ICT Tester

Tests electrical performance and connectivity of assembled PCB.

Belt Assembly Line

Transports PCBs smoothly through the DIP line for efficient assembly and inspection.


Customer Success Video


In Uruguay, a major smart meter manufacturer upgraded their DIP line with our Lead-free Wave Soldering Machine for PCBA. The factory needed reliable lead-free soldering for complex boards with large components. Our engineers flew in, finished installation and training within days, and the machine started full production at only 7kW with zero soldering defects. The production manager filmed the Cost Effective Lead-free Wave Soldering Machine running perfectly and shared how it cut energy cost dramatically. This project is now the standard reference for many electronics factories in South America

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Expert Services and Training


I.C.T accompanies every Lead-free Wave Soldering Machine for PCBA from first contact to long-term partnership. We offer free line layout design, 48-hour global engineer dispatch, customized operator courses, lifetime software updates and spare parts stock in 8 overseas warehouses – ensuring your Single And Dual Wave Soldering Machines achieve fastest ROI with zero risk.


Wave Soldering Machine 203


| Customer Praise


Factories love our Lead-free Wave Soldering Machine for PCBA for its unbeatable daily stability, lowest electricity consumption and perfect joints on difficult boards. They especially praise the wooden export crates that survive ocean shipping, instant video troubleshooting from China headquarters, and how easily the machine connects with existing SMT equipment.


Customer-Review-05


| Quality Certifications


All I.C.T Lead-free Wave Soldering Machine for PCBA models carry CE, CCC, UL, RoHS and ISO9001 certifications, plus multiple patents on energy-saving heating and flux systems – giving customers complete confidence in compliance and innovation.


I.C.T-Certificate-03


| About I.C.T Company and Factory


Since 2012, I.C.T has grown into a leading one-stop platform for electronics manufacturing equipment with 12,000㎡ industrial park in Dongguan and 8 overseas service centers. 89 staff including 20 senior engineers and $30 million registered capital enable us to control every process from sheet metal to final testing. Supporting over 1600 active customers in 72 countries, we focus on integrity, simple operation and shared success – exactly what makes our Cost Effective Lead-free Wave Soldering Machine the trusted choice worldwide.

I.C.T-Factory-and-Team-02

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