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Online PCB Testing System Automatic Smt Pcb X-ray Inspection

The I.C.T Automatic Smt Pcb X-ray Inspection finds internal defects in electronic components quickly and accurately, supporting full SMT lines to maintain consistent quality and reduce rework.

a. Automatic CNC batch detection runs smoothly
b. One-key bubble and void measurement
c. 60-degree tilt shows hidden areas
d. High-stability Hamamatsu X-ray tube
e. Simple joystick and mouse controls
f. Radiation below 1 µSv/h for safety
g. Large stage accepts various sample sizes
  • I.C.T-9200

  • I.C.T

  • X-RAY machine

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AOI Inspection Machine 103

Automatic Smt Pcb X-ray Inspection


The Automatic Smt Pcb X-ray Inspection serves as an essential offline tool within SMT production lines. It examines internal structures of components to reveal BGA voids, solder joint defects, cracks, missing solder, short circuits, open circuits, and foreign materials. The system provides 1000× magnification and a detector tilt of up to 60 degrees for thorough views. CNC programming enables automatic batch inspection of multiple positions. Operators require minimal training due to clear controls. One click measures bubble size, void rate, and solder height. The pcb x ray inspection machine maintains radiation at safe levels below 1 µSv/h. It complies with CE, RoHS, ISO9001, and AERB standards. This smt x-ray inspection machine supports PCBA, lithium batteries, wire harnesses, routers, displays, fuses, and other applications across the entire SMT line.


Feature

High-Resolution Imaging

SMT Xray Features (2)


The Automatic Smt Pcb X-ray Inspection uses a 1536×1536 digital flat-panel detector combined with a Hamamatsu X-ray tube from Japan. Real-time image correction and multiple gain modes produce sharp, accurate pictures. Built-in temperature sensors and passive cooling maintain stable performance during long operations. Operators identify small solder balls, wire bonds, and internal cracks with ease. This clarity allows early detection of defects in SMT processes. The result is fewer escapes to later stages and higher overall product reliability. Factories achieve consistent, trustworthy inspection results on complex assemblies.


Automated Batch Detection

SMT Xray Features (5)


CNC programming directs the Automatic Smt Pcb X-ray Inspection to scan multiple samples without manual handling. Array functions manage fixed-position items efficiently. Mouse-click setup defines the inspection path. Anti-collision safeguards protect the equipment. The stage moves precisely in X, Y, and Z directions. This design suits high-volume SMT lines. Hundreds of boards process automatically, freeing operators for other tasks. Consistency remains high across every batch. Time efficiency improves production flow without sacrificing accuracy.


Bubble and Void Measurement

SMT Xray Features (1)


One button on the Automatic Smt Pcb X-ray Inspection activates precise measurement of bubble size, void rate, and solder climb height. Color simulation highlights defects clearly on screen. Joystick control enables fine adjustments. Visual navigation positions the view accurately. This method speeds up analysis considerably. Operators reach pass/fail decisions quickly and confidently. The tool aligns with strict industry standards such as IPC. Factories apply it daily without interrupting workflow. Measurements stay reliable through repeated use.


Specification


Item Model I.C.T X-7100
X-Ray Tube

Type

Closed tube
Voltage 90kV
Electric current 200uA
Spatial resolution 5μm
Flat panel Image capture method Flat panel digital imaging
Imaging accuracy 85μm
A/D conversion quantized density value 16bit (65536)
Resolution 1280*1024px
Acquisition frame rate 30 FPS
System Magnification 200x
Operating system Windows 10
Power AC110-220V, 50-60HZ, 1200W
Radiation safety test <1 uSV/H
Structure Max. Loading size 540mm*540mm
Max. Inspection area 510mm*510mm
Max. Loading weight ≤10kg
Platform rotation angle 60°
Dimension 1100*1360*1750mm
Weight 950kg
Platform movement Automatic / Manual

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.



SMT Line Equipment List

SMT LINE


I.C.T delivers complete SMT factory solutions beyond single machines. One complete set forms full SMT lines with loaders, printers, mounters, SPI, AOI, reflow ovens, conveyors, depanelers, and cleaners. A second set covers DIP production using insertion lines, automatic inserters, selective soldering, wave soldering, AOI, and tinning machines. A third set handles coating and dispensing with coaters, dispensers, curing ovens, conveyors, AOI, and depanelers. These integrated lines support seamless manufacturing from start to finish. I.C.T assists customers in selecting and combining the appropriate equipment. A single trusted source simplifies coordination and ensures reliable performance across the entire production facility.


1 SMT Line with SMT Machine 04


Product Name Purpose in SMT Line
PCB Loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
Pick and Place Machine Mounts components onto PCBs precisely.
Reflow Oven Melts solder to form solid joints.
AOI Machine Inspects solder joints and placement defects.
SPI Machine Checks solder paste height and quality.

X-Ray Machine

Inspects internal solder joint integrity and detects hidden defects.

SMT Cleaning Machine Used for cleaning PCBs, stencils, fixtures, nozzles, etc.
PCB Cutting Machine Cut the PCBA into the final product
Traceability Equipment Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer


Customer Success Video


The video documents a Saudi Arabia customer who purchased a complete SMT line, DIP line, coating line, and the Automatic Smt Pcb X-ray Inspection. The customer visited the I.C.T factory in mid-June 2025. Within one day, they finished machine acceptance testing and conducted successful trial production. Their product range includes wireless modules, power supplies, and measurement boards. The footage shows the machine's exterior design, control interface, and internal components including the Hamamatsu tube and digital detector. Live demonstrations cover automatic batch scanning, instant void measurements, and 60° tilt inspection on real PCBA samples. Engineers explain the setup process and results. The customer verified high precision and straightforward operation. The visit confirmed rapid delivery and dependable performance on their specific products.



Professional Global Training & Support


I.C.T supports complete SMT factories, not only individual machines. Engineers perform on-site installation and deliver structured operator training that covers operation, programming, safety, and routine maintenance. Remote diagnostics and immediate spare parts availability minimize production interruptions. Preventive maintenance schedules prevent unexpected downtime. Service centers worldwide ensure prompt response to any concern. I.C.T also provides guidance on process optimization to increase efficiency and yield rates. From initial deployment through ongoing operations, the company maintains close cooperation with customers. This comprehensive approach helps factories operate reliably and achieve maximum value from their entire production system.


SMT Line 109


| Customer Feedback


Customers regularly commend I.C.T engineers for their prompt, knowledgeable assistance. They appreciate the Automatic Smt Pcb X-ray Inspection for its clear imaging and dependable daily performance. Many note the secure, well-protected packaging that safeguards equipment during international shipping. Rapid responses to technical questions resolve issues quickly and effectively. Factories value both the equipment quality and the supportive team. These factors contribute to long-term trust and partnership.

Customer-Review-04


| Our Certification


I.C.T equipment includes CE, RoHS, ISO9001, multiple patents, and AERB radiation certification. CE complies with European safety and environmental regulations. RoHS restricts hazardous substances. ISO9001 confirms effective quality management. Patents cover innovative technical features. Factories globally recognize and accept these certifications. They verify that the equipment meets strict safety, quality, and environmental requirements for reliable production use.


I.C.T-Certificate-03


| About Us and Factory


I.C.T operates its own R&D and manufacturing in a 12,000 m² facility in Dongguan, China. Nearly 90 employees, including 20 engineers, focus on design, assembly, and rigorous testing. Strict inspection procedures and ISO9001 systems control every production stage. Since 2012, the company has expanded rapidly. It now serves more than 1,600 customers across 72 countries. Full SMT solutions include planning, equipment provision, training, and process optimization. Global service networks deliver fast support. The organization prioritizes customer success and continuous improvement.

I.C.T-Factory-and-Team-01

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