English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LED Production Line Solution
I.C.T delivers a complete SMT plug-in line from three owned factories and over 22 years of real-world expertise. We provide full factory planning, custom layouts, labor forecasts, and clear ROI for LED bulb makers. The line combines high-speed SMD placement with wave soldering and THT insertion for mixed technology boards. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting brands worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training covers software, maintenance, safety, and fixes. Our 15-year global service guarantees smooth runs. This flexible SMT plug-in line starts production fast, scales easily, and delivers bright, long-lasting bulbs with proven quality.
| Feature
Automated Workflow
The SMT plug-in line links SMD and through-hole processes with smart MES for live data and top yields on LED bulb driver boards. Loaders accept round or long PCBs. Printers apply paste with camera precision. High-speed placers drop tiny chips. Wave soldering handles tall components perfectly. AOI checks both sides. Buffers keep flow steady, remote access watches anywhere, auto recipes switch fast, and full traceability supports mixed bulb models with minimal downtime in the led bulb assembly line.
SMD Placement Technology
Printers in the SMT plug-in line lock stencils micron-accurate and fit frames for bulb boards. Quick changeovers cut stops. Auto dispense and cleaning keep prints perfect. 3D SPI verifies volume to stop early defects. Wave fluxer coats pins evenly for strong joints on connectors and capacitors. This is key for reliable bulb drivers. Multiple flux types work, squeegee pressure adjusts for thick copper, raising quality, cutting rework, and enabling fast new bulb designs with stable results and higher daily output.
Reflow Oven Efficiency
Wave soldering station offers dual waves with nitrogen for shiny, strong joints on through-hole parts in the SMT plug-in line. Temperature holds ±0.9°C. Adjustable conveyor width fits all bulb sizes. Pre-heating prevents warping. Cooling fans set solder fast. Heat recovery keeps power at 18Kw/H. Inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output bulb manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder issues instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the SMT plug-in line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied bulb runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic SMT plug-in line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED bulb production the next day.
| Service and Training Support
I.C.T provides complete service for the SMT plug-in line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance top. Our 15-year multilingual support ensures your bulb production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the SMT plug-in line. They praise rock-stable wave soldering, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every SMT plug-in line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories totaling 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Strict incoming-to-final quality control, own R&D, and global warehouses ensure fast delivery and reliable smt line for drone solutions. Visit anytime.
| SMT LED Production Line Solution
I.C.T delivers a complete SMT plug-in line from three owned factories and over 22 years of real-world expertise. We provide full factory planning, custom layouts, labor forecasts, and clear ROI for LED bulb makers. The line combines high-speed SMD placement with wave soldering and THT insertion for mixed technology boards. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting brands worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training covers software, maintenance, safety, and fixes. Our 15-year global service guarantees smooth runs. This flexible SMT plug-in line starts production fast, scales easily, and delivers bright, long-lasting bulbs with proven quality.
| Feature
Automated Workflow
The SMT plug-in line links SMD and through-hole processes with smart MES for live data and top yields on LED bulb driver boards. Loaders accept round or long PCBs. Printers apply paste with camera precision. High-speed placers drop tiny chips. Wave soldering handles tall components perfectly. AOI checks both sides. Buffers keep flow steady, remote access watches anywhere, auto recipes switch fast, and full traceability supports mixed bulb models with minimal downtime in the led bulb assembly line.
SMD Placement Technology
Printers in the SMT plug-in line lock stencils micron-accurate and fit frames for bulb boards. Quick changeovers cut stops. Auto dispense and cleaning keep prints perfect. 3D SPI verifies volume to stop early defects. Wave fluxer coats pins evenly for strong joints on connectors and capacitors. This is key for reliable bulb drivers. Multiple flux types work, squeegee pressure adjusts for thick copper, raising quality, cutting rework, and enabling fast new bulb designs with stable results and higher daily output.
Reflow Oven Efficiency
Wave soldering station offers dual waves with nitrogen for shiny, strong joints on through-hole parts in the SMT plug-in line. Temperature holds ±0.9°C. Adjustable conveyor width fits all bulb sizes. Pre-heating prevents warping. Cooling fans set solder fast. Heat recovery keeps power at 18Kw/H. Inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output bulb manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder issues instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the SMT plug-in line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied bulb runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic SMT plug-in line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED bulb production the next day.
| Service and Training Support
I.C.T provides complete service for the SMT plug-in line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance top. Our 15-year multilingual support ensures your bulb production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the SMT plug-in line. They praise rock-stable wave soldering, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every SMT plug-in line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories totaling 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Strict incoming-to-final quality control, own R&D, and global warehouses ensure fast delivery and reliable smt line for drone solutions. Visit anytime.
