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I.C.T Advanced SMT Loader and Unloader for Semiconductor

The Advanced SMT Loader gives precise automatic feeding for semiconductor lines.
a. Vacuum suction lifts boards gently.
b. Servo control adjusts sizes fast.
c. Sensors find boards automatically.
d. SMEMA links to other machines.
e. Loading takes 6 to 16 seconds.
f. Small footprint saves factory space.
  • I.C.T-BLD600

  • I.C.T

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| Efficient Advanced SMT Loader


Advanced Loader

The Advanced SMT Loader stands at the beginning of online laser cutting solutions in semiconductor manufacturing. It pulls PCBA boards from magazines and sends them forward to the laser depaneling machine using vacuum pickup and accurate stepper positioning. Factories use it because it handles sizes from 80×50 mm up to 330×120 mm, keeps steady height at 900±20 mm, and follows strict anti-static rules. The touch screen shows every action clearly. With fast loading times and simple magazine changes, this machine cuts labor costs and helps the full line keep steady production from the first board to the last.


Detailed Product Features

Accurate Vacuum Pickup

Vacuum suction takes each board and places it exactly where the cutter waits. Photoelectric sensors stop the board at the correct spot. Stepper motors then position it carefully. This keeps delicate semiconductor boards safe during feeding.


Easy Size Changes

Mechanical guides adjust quickly for different PCB and magazine sizes. Workers set them once and the machine runs mixed batches without stopping. This saves time when production changes often.


Strong Line Connection

SMEMA ports send clear signals to the laser cutter and placement machine. PLC control and the simple screen give operators full view. The line moves as one smooth system with little waiting.


Steady Servo Control

Servo motors lift and shift magazines with exact distance. Height stays at 900±20 mm. Boards load in 6 to 16 seconds so the depaneling line meets daily targets.


I.C.T Online Laser Cutting Solution

Complete Semiconductor Depaneling Line  

The Advanced SMT Loader forms the first station in a full laser depaneling solution. It works together with the PCBA Online Laser Cutting Machine for clean separation and the PCBA / IC Placement Machine for final tray stacking. These three machines build one complete line that handles feeding, cutting, checking, and placement without manual work between steps.


Specification


Parameter Specification
Model I.C.T-BLD600
PCB Size 80×50 ~ 330×120 mm
Transmission Height 900 ± 20 mm
PCB Loading Time 6 ~ 16 seconds
Magazine Size 80×50×100 ~ 300×150×400 mm
PCB Thickness 0.2 ~ 2.0 mm
Transmission Direction Left to Right or Right to Left
Compressed Air Pressure 0.4 ~ 0.6 MPa
Power Supply AC 220V ± 10V, 50/60 Hz, 450W
Dimensions (L×W×H) 1175 × 1100 × 1250 mm
Weight 240 kg

I.C.T keeps working on quality and performance. Specifications and appearance may be updated without prior notice.


SMT Line Equipment List


SMT LINE


Turnkey means bare board in, finished panel out, no babysitting. The PCB Unloader Loader feeds clean at the front, catches clean at the back. Printer hits perfect paste. Placer drops every component dead-center. Reflow solders solid. AOI checks everything. All stations stay locked in sync. Labor stays thin. First-pass yield stays north of 99.5 %. Uptime stays brutal. Automotive, medical, consumer, LED—standards crushed, costs crushed.


1 SMT Line with SMT Machine 04


Product Name Purpose in SMT Line
SMT Line Turkey Fully Automated Traceable High-End SMT Line.
PCB Loader Automatically loads bare PCBs to the line.
Solder Paste Printer Prints solder paste on PCB pads accurately.
Pick and Place Machine Mounts components onto PCBs precisely.
Reflow Oven Melts solder to form solid joints.
Inspection Machine SMT inspection devices like AOI, SPI, X-ray, and stencil inspecter.
Traceability Equipment Records and tracks production data.
SMT Peripheral Auxiliary SMT equipment like IC programmers, storage, X-ray counters, and tape splicers
PCB Cleaning Machine Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering.
PCB Depaneling Routing Machine Precision-cuts PCBA outlines and slots with high-speed cutting.
SMT Bentop Robot Automatic driver locking screw robot machine and soldering for efficient SMT assembly.


Customer Success Story - Successful Delivery in Malaysia


I.C.T delivered a full laser depaneling line to a semiconductor customer in Malaysia. Our engineers installed the complete system including the Advanced SMT Loader, laser cutter, and placement machine on site. They tuned all settings and trained the customer’s team. The line now runs smoothly with good output and high quality. The customer is satisfied with the fast support.



Professional Service and Training


Complete Factory Support

I.C.T offers full on-site installation, testing, and operator training for every complete production system. Our engineers remain until the whole semiconductor line reaches the required speed and quality. We continue to provide spare parts, remote help, and technical support long after the project finishes. From early planning to daily running years later, we stay with customers at every step. Over 1,600 factories in 72 countries have built and improved their lines with our full solutions.


SMT Line 201


| Customer Feedback-What Customers Say


Real Feedback from Partners

Semiconductor factories like the Advanced SMT Loader for its reliable daily work and simple operation. Customers often say our engineers come ready, fix issues fast, and teach clearly during training. They also like the strong packing that keeps machines safe on long trips and the quick answers we give to questions. Many report that the full line performs well and helps them keep production on schedule.

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Our Quality & Certificates


All Advanced SMT Loader machines have CE, RoHS, and ISO9001 certifications together with patents on feeding technology. These certificates show the equipment meets global safety, environmental, and quality rules. Factories can install with confidence knowing it follows the same high standards used in every full-line solution I.C.T delivers worldwide.


证书1


About Us and Factory


Your Full-Solution Manufacturing Partner

I.C.T runs its own R&D center and production factory in Dongguan, China. Our team of 89 includes 20 engineers who design complete lines for semiconductor customers. We have grown while serving more than 1,600 factories in 72 countries. Every machine goes through careful testing before leaving the factory. From the first layout talk to later process upgrades, we help customers build strong lines and keep them working well for many years. Our worldwide service team makes sure every project succeeds.

I.C.T-Factory-and-Team-04

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