English  |
I.C.T
PCB Cleaning Machine
| Quantity: | |
|---|---|
| Reliable Flux Removal for PCBA
Flux residue left after soldering can directly affect electrical performance, appearance quality, and long-term reliability. The PCB flux cleaner is designed to address this critical stage in the SMT process by providing controlled and repeatable post-solder cleaning. Operating as an off-line system, it allows manufacturers to clean PCB assemblies without interrupting line balance or takt time. The machine targets flux residues, ionic contamination, and fine particles that remain after reflow or selective soldering. As a PCB flux cleaner, it is widely used in electronics products that require stable electrical performance, clean surfaces, and high inspection standards, including consumer devices, LED products, and industrial control boards.
| Feature
The cleaning room is designed as a closed and structured environment to ensure consistent cleaning results across different PCB assemblies. Boards are positioned securely to avoid movement during the cleaning cycle, which helps maintain uniform exposure to spray pressure and cleaning time. This design allows flux residues under components and between fine-pitch leads to be removed effectively. By isolating the cleaning process from the surrounding environment, the system improves safety and process stability. For manufacturers using a PCB flux cleaner in high-mix production, the controlled cleaning room helps achieve repeatable quality without relying on operator experience or manual adjustment.
The circulation pipe system is engineered to deliver cleaning fluid evenly throughout the cleaning process. Flow paths are optimized to maintain stable pressure and consistent spray coverage across the entire board surface. Used fluid is collected and guided back through filtration stages before reuse. This circulation logic helps reduce fluid waste while maintaining cleaning efficiency. In daily operation, the stable circulation design minimizes performance variation between cycles. For factories focused on process consistency, the circulation pipe system supports long-term reliability and reduces maintenance workload by preventing residue buildup and uneven flow inside the machine.
The washer fluid tank is designed to manage cleaning liquid in a controlled and visible manner. Integrated filtration removes flux particles and solder residues from the fluid before recirculation. Operators can easily monitor fluid condition and perform maintenance without complex procedures. This structure supports stable cleaning performance even during extended production shifts. When the PCB cleaner is used across different product types, the washer fluid tank helps maintain process control and prevents cross-contamination. Proper fluid management also contributes to lower operating costs and predictable cleaning results in off-line production environments.
The drying module ensures that PCB assemblies are fully dry before they leave the cleaning process. Controlled hot air flow removes residual moisture from component gaps, connectors, and solder joints. Drying parameters can be adjusted to match board thickness and component density. This step is essential for preventing corrosion, staining, or electrical risks during testing and assembly. In applications where appearance and reliability are critical, the drying module supports stable downstream processes. By integrating drying directly after cleaning, manufacturers can reduce handling time and improve overall production efficiency.
The control system is designed to support repeatable cleaning processes through simple and logical operation. Multiple programs can be stored to match different PCB designs and contamination levels. Real-time monitoring of temperature, pressure, and cycle status helps operators maintain stable conditions. Alarm functions provide early warnings for abnormal operation, reducing the risk of quality issues. Rather than complex automation, the control system focuses on reliability and clarity, allowing teams to maintain consistent cleaning standards across shifts and product changes with minimal training effort.
| Comparison Before and After
| Specification
| Parameter | I.C.T-5600 (Offline) | I.C.T-6300 (Online) |
|---|---|---|
| Cleaning Type | Offline batch, basket loading | Online continuous, belt conveyor |
| PCBA/Basket Size | 610 × 560 × 100 mm × 2 layers | Up to 600 × 400 × 100 mm (max conveyor width) |
| Cleaning Method | Multi-spray with heating, rinse, hot air dry | High-pressure spray, chemical + DI rinse + hot air dry |
| Tank Capacity (Diluent/Clean) | 60L (dilution) / 17L (spray tank) | 240L (clean liquid tank) |
| Concentrate Tank | 30-32L | Equipped with concentrated tank + auto add/discharge |
| Power Supply | Not specified (typically lower, ~30-50 kW est.) | 380V 3P 50/60Hz, 110-122 kW |
| Machine Dimensions | Compact (exact not listed, smaller footprint) | 5200 × 1750 × 1650-1700 mm |
| Drying | Hot air dry 10-30 min | Multi-stage hot air dry (dry 1 & dry 2) |
| Control System | Touch screen, easy parameters, password | PC + PLC, English software, adjustable pressures |
| DI Water Resistivity Monitoring | Yes, real-time | Yes, monitoring system |
| Typical Use | Small-multi variety, high-mix batches | High-volume batch, inline SMT lines |
| SMT Line Equipment List
I.C.T constructs multiple SMT production line that complement the PCB board cleaning machine seamlessly. Typical builds incorporate PCB laser marking system for traceability, printers plus SPI for accurate paste application, JUKI placement machines for rapid assembly, reflow ovens for strong solder joints, AOI scanners for thorough inspection, and conveyors for fluid transfer. Automated solder paste storage systems preserve material quality. Selective wave soldering options handle through-hole requirements. Each piece integrates expertly to form productive, customized lines. I.C.T experts guide equipment choices and installation for optimal results throughout the process.
| Customer Success Video
I.C.T successfully completed overseas installation and FAT support for two SMT production lines for a North American beauty device manufacturer. The project included laser marking systems, solder paste printing and SPI inspection, Panasonic placement machines, Heller reflow ovens, AOI inspection equipment, PCB handling systems, PCBA cleaning machines, and fully automatic solder paste storage and warming cabinets. I.C.T engineers supported equipment installation, process setup, and trial production. Both SMT lines passed production acceptance smoothly, enabling the customer to achieve stable mass production with improved cleanliness control and consistent quality output.
| Service and Training
I.C.T provides more than single-machine support by delivering integrated engineering services for complete production lines. Service includes process planning, equipment installation, line balancing, and on-site training. Engineers guide customers through cleaning process setup while also considering upstream printing, placement, and soldering conditions. Training focuses on building internal process understanding rather than short-term operation. This approach helps customers maintain stable production, reduce dependency on external support, and achieve long-term efficiency across the entire SMT line.
| Customer Reviews
Customers frequently recognize I.C.T for its systematic engineering capability and practical manufacturing experience. Feedback often highlights the professionalism of I.C.T engineers during installation and acceptance phases. Equipment stability, predictable cleaning results, and clear process guidance are commonly mentioned advantages. Customers also appreciate the careful packaging and transportation protection used for overseas delivery. Fast response to technical questions and process issues further strengthens confidence. These evaluations reflect I.C.T’s role as a long-term manufacturing partner rather than a single equipment supplier.
| Our Certification
I.C.T equipment is developed and manufactured in compliance with international standards. Certifications include CE and RoHS, ensuring safety and environmental responsibility. ISO9001 certification supports a structured quality management system covering design, production, and inspection. Multiple technical patents reflect continuous improvement in equipment structure and process control. These certifications help customers meet regulatory requirements and support stable equipment deployment in global manufacturing environments.
| About I.C.T and SMT Factory
I.C.T is a professional manufacturer and solution provider specializing in SMT, DIP, and electronic assembly lines. The company has strong in-house capabilities in research, engineering, and production, supported by a large technical team. I.C.T serves customers across many countries and industries, delivering complete production lines and customized solutions. The factory operates strict inspection and testing procedures to ensure consistent product quality. With continuous growth and extensive project experience, I.C.T supports customers in building reliable, scalable, and efficient manufacturing operations worldwide.
| Reliable Flux Removal for PCBA
Flux residue left after soldering can directly affect electrical performance, appearance quality, and long-term reliability. The PCB flux cleaner is designed to address this critical stage in the SMT process by providing controlled and repeatable post-solder cleaning. Operating as an off-line system, it allows manufacturers to clean PCB assemblies without interrupting line balance or takt time. The machine targets flux residues, ionic contamination, and fine particles that remain after reflow or selective soldering. As a PCB flux cleaner, it is widely used in electronics products that require stable electrical performance, clean surfaces, and high inspection standards, including consumer devices, LED products, and industrial control boards.
| Feature
The cleaning room is designed as a closed and structured environment to ensure consistent cleaning results across different PCB assemblies. Boards are positioned securely to avoid movement during the cleaning cycle, which helps maintain uniform exposure to spray pressure and cleaning time. This design allows flux residues under components and between fine-pitch leads to be removed effectively. By isolating the cleaning process from the surrounding environment, the system improves safety and process stability. For manufacturers using a PCB flux cleaner in high-mix production, the controlled cleaning room helps achieve repeatable quality without relying on operator experience or manual adjustment.
The circulation pipe system is engineered to deliver cleaning fluid evenly throughout the cleaning process. Flow paths are optimized to maintain stable pressure and consistent spray coverage across the entire board surface. Used fluid is collected and guided back through filtration stages before reuse. This circulation logic helps reduce fluid waste while maintaining cleaning efficiency. In daily operation, the stable circulation design minimizes performance variation between cycles. For factories focused on process consistency, the circulation pipe system supports long-term reliability and reduces maintenance workload by preventing residue buildup and uneven flow inside the machine.
The washer fluid tank is designed to manage cleaning liquid in a controlled and visible manner. Integrated filtration removes flux particles and solder residues from the fluid before recirculation. Operators can easily monitor fluid condition and perform maintenance without complex procedures. This structure supports stable cleaning performance even during extended production shifts. When the PCB cleaner is used across different product types, the washer fluid tank helps maintain process control and prevents cross-contamination. Proper fluid management also contributes to lower operating costs and predictable cleaning results in off-line production environments.
The drying module ensures that PCB assemblies are fully dry before they leave the cleaning process. Controlled hot air flow removes residual moisture from component gaps, connectors, and solder joints. Drying parameters can be adjusted to match board thickness and component density. This step is essential for preventing corrosion, staining, or electrical risks during testing and assembly. In applications where appearance and reliability are critical, the drying module supports stable downstream processes. By integrating drying directly after cleaning, manufacturers can reduce handling time and improve overall production efficiency.
The control system is designed to support repeatable cleaning processes through simple and logical operation. Multiple programs can be stored to match different PCB designs and contamination levels. Real-time monitoring of temperature, pressure, and cycle status helps operators maintain stable conditions. Alarm functions provide early warnings for abnormal operation, reducing the risk of quality issues. Rather than complex automation, the control system focuses on reliability and clarity, allowing teams to maintain consistent cleaning standards across shifts and product changes with minimal training effort.
| Comparison Before and After
| Specification
| Parameter | I.C.T-5600 (Offline) | I.C.T-6300 (Online) |
|---|---|---|
| Cleaning Type | Offline batch, basket loading | Online continuous, belt conveyor |
| PCBA/Basket Size | 610 × 560 × 100 mm × 2 layers | Up to 600 × 400 × 100 mm (max conveyor width) |
| Cleaning Method | Multi-spray with heating, rinse, hot air dry | High-pressure spray, chemical + DI rinse + hot air dry |
| Tank Capacity (Diluent/Clean) | 60L (dilution) / 17L (spray tank) | 240L (clean liquid tank) |
| Concentrate Tank | 30-32L | Equipped with concentrated tank + auto add/discharge |
| Power Supply | Not specified (typically lower, ~30-50 kW est.) | 380V 3P 50/60Hz, 110-122 kW |
| Machine Dimensions | Compact (exact not listed, smaller footprint) | 5200 × 1750 × 1650-1700 mm |
| Drying | Hot air dry 10-30 min | Multi-stage hot air dry (dry 1 & dry 2) |
| Control System | Touch screen, easy parameters, password | PC + PLC, English software, adjustable pressures |
| DI Water Resistivity Monitoring | Yes, real-time | Yes, monitoring system |
| Typical Use | Small-multi variety, high-mix batches | High-volume batch, inline SMT lines |
| SMT Line Equipment List
I.C.T constructs multiple SMT production line that complement the PCB board cleaning machine seamlessly. Typical builds incorporate PCB laser marking system for traceability, printers plus SPI for accurate paste application, JUKI placement machines for rapid assembly, reflow ovens for strong solder joints, AOI scanners for thorough inspection, and conveyors for fluid transfer. Automated solder paste storage systems preserve material quality. Selective wave soldering options handle through-hole requirements. Each piece integrates expertly to form productive, customized lines. I.C.T experts guide equipment choices and installation for optimal results throughout the process.
| Customer Success Video
I.C.T successfully completed overseas installation and FAT support for two SMT production lines for a North American beauty device manufacturer. The project included laser marking systems, solder paste printing and SPI inspection, Panasonic placement machines, Heller reflow ovens, AOI inspection equipment, PCB handling systems, PCBA cleaning machines, and fully automatic solder paste storage and warming cabinets. I.C.T engineers supported equipment installation, process setup, and trial production. Both SMT lines passed production acceptance smoothly, enabling the customer to achieve stable mass production with improved cleanliness control and consistent quality output.
| Service and Training
I.C.T provides more than single-machine support by delivering integrated engineering services for complete production lines. Service includes process planning, equipment installation, line balancing, and on-site training. Engineers guide customers through cleaning process setup while also considering upstream printing, placement, and soldering conditions. Training focuses on building internal process understanding rather than short-term operation. This approach helps customers maintain stable production, reduce dependency on external support, and achieve long-term efficiency across the entire SMT line.
| Customer Reviews
Customers frequently recognize I.C.T for its systematic engineering capability and practical manufacturing experience. Feedback often highlights the professionalism of I.C.T engineers during installation and acceptance phases. Equipment stability, predictable cleaning results, and clear process guidance are commonly mentioned advantages. Customers also appreciate the careful packaging and transportation protection used for overseas delivery. Fast response to technical questions and process issues further strengthens confidence. These evaluations reflect I.C.T’s role as a long-term manufacturing partner rather than a single equipment supplier.
| Our Certification
I.C.T equipment is developed and manufactured in compliance with international standards. Certifications include CE and RoHS, ensuring safety and environmental responsibility. ISO9001 certification supports a structured quality management system covering design, production, and inspection. Multiple technical patents reflect continuous improvement in equipment structure and process control. These certifications help customers meet regulatory requirements and support stable equipment deployment in global manufacturing environments.
| About I.C.T and SMT Factory
I.C.T is a professional manufacturer and solution provider specializing in SMT, DIP, and electronic assembly lines. The company has strong in-house capabilities in research, engineering, and production, supported by a large technical team. I.C.T serves customers across many countries and industries, delivering complete production lines and customized solutions. The factory operates strict inspection and testing procedures to ensure consistent product quality. With continuous growth and extensive project experience, I.C.T supports customers in building reliable, scalable, and efficient manufacturing operations worldwide.
