English  |
I.C.T
| Quantity: | |
|---|---|
| Efficient Dual Rails Reject Conveyor for Quality Separation
In the SMT production line, boards must move forward, yet some will inevitably fail inspection. The Dual Rails Reject Conveyor confronts this reality directly. It receives PCBs from upstream machines and, using reliable sensors and dual independent rails, routes good boards along one path while directing defective ones to a separate reject track. This clear division prevents mixing and eliminates the need to stop the entire line. The system supports one-button width adjustment across both rails and offers belt or chain transmission depending on board requirements. Built with solid aluminum construction and precise controls, it performs its function without illusion or unnecessary complication, ensuring that only acceptable boards proceed while rejected ones are isolated for further review.
| Complete SMT Conveyor Series to Fit Every Factory Layout
I.C.T offers more than ten different SMT Conveyor models so customers always find the perfect match. Standard linking conveyors simply connect machines. Inspection versions come with bright LED lights and dust-proof covers for easy quality checks. Telescopic and shuttle types save valuable floor space. Buffering and multi-lane models handle ultra-high-speed lines. The PCB Lift Conveyor moves boards between different floor levels smoothly. Heavy-duty chain versions carry loaded magazines safely after reflow. Every model can be customized in length, width, speed and functions — one PCB Lift Conveyor or a full smart line, we build exactly what you need.
| Detailed Product Features
The aluminum rails run parallel and true, supporting two independent tracks without deviation. Thicker base plates and precision screws secure the frame against vibration and long-term wear. All mechanical elements adhere strictly to ISO and CE standards. The dual-rail design allows simultaneous handling of good and reject boards, maintaining stability even under continuous operation.
Sensors examine each board with exactness, determining its route without hesitation. Tower lights display status in unambiguous colors for both rails. High-frequency buttons respond reliably under repeated activation. ESD protection safeguards sensitive assemblies throughout the separation process. The electrical system is arranged with order and functions without ambiguity.
The 7-inch touch screen presents essential data plainly. The PLC executes routing decisions according to defined criteria. Operators adjust width or parameters with minimal steps. Optional Industry 4.0 interface enables communication with the broader line when required. Software updates are provided free and remotely. The control remains direct yet capable of handling complex rejection logic.
The ESD belt advances boards smoothly on both rails for standard production. Chain drive engages when heavier loads demand greater traction. Both systems coordinate with sensors to ensure accurate separation. Transition between transmission types follows straightforward procedure on site. Movement remains consistent on each track, preventing cross-contamination.
| Reflow Oven Specification
| Parameter | Specification |
|---|---|
| PCB Width | 50–400 mm (500 mm optional) |
| Conveyor Height | 900 ± 20 mm |
| Transfer Speed | 0.5–20 m/min adjustable |
| Power Supply | AC 220 V 50/60 Hz |
| Power Consumption | 50–150 W |
| Direction | Left to Right (Right to Left optional) |
| Belt Material | 3 mm ESD flat belt or chain |
| Control Mode | PLC + Touch Screen |
| One-button Width Adjust | Optional (whole line sync) |
| CE Safety Standard | Full cover + sensor protection |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Story
On-Site Commissioning in Uruguay
Two I.C.T engineers traveled to Uruguay to support the startup of a smart electric meter production line. The customer had procured a complete SMT solution including magazine loader, 471 and 481 printers, Lyra622 mounter, AOI, turning conveyor, reflow oven W2, multiple Dual Rails Reject Conveyor units, magazine belt lines, roller lines, and bull-eye workstations. Within one week the team completed installation, calibrated the rejection logic, trained operators thoroughly, and verified the entire line. Good boards now flow uninterrupted while defective ones are cleanly separated. The customer acknowledged the system’s clear performance and the engineers’ disciplined, effective assistance.
| Professional Training & Support
At I.C.T we view service as an integral part of our complete SMT factory solution. We provide comprehensive training, both on-site and remote, along with lifetime software updates and continuous technical support. Our engineers stand ready to travel anywhere in the world within 48 hours when required. With spare parts stocked across eight global warehouses, we minimize downtime and ensure long-term operational stability. Our commitment extends beyond equipment delivery to helping customers maintain efficient, high-quality production systems over time.
| Customer Praise
Customers report that the Dual Rails Reject Conveyor performs its separation task with clarity and reliability. Many note the clean division between good and reject boards, the stable transfer, and the ease of integration with other SMT Machine PCB Conveyors. They also appreciate the professional support during installation and the rapid response to any technical questions. “The line runs without unnecessary stops thanks to your rejection system,” is a common observation. This consistent feedback reflects the practical value of our solutions in real production environments.
| Our Certification
All I.C.T equipment carries CE, RoHS, and ISO9001 certifications, supported by numerous patents for functional improvements. Each Dual Rails Reject Conveyor undergoes a rigorous 48-hour full-load aging test before shipment. These certifications and testing procedures demonstrate our serious commitment to quality, safety, and consistent performance across all SMT Machine PCB Conveyors we deliver worldwide.
| About Us and Factory
Since its founding in 2012, I.C.T has developed into a comprehensive SMT solution provider with nearly 90 employees and a modern 12,000 m² factory in Dongguan, China. We manage our own research, design, and manufacturing under strict quality management systems. Serving more than 1,600 customers in 72 countries through eight overseas offices, we continue to grow steadily. Our strength lies in delivering not only individual machines but complete, reliable SMT factory solutions supported by professional service and long-term partnership.
