English  |
SMT Line
I.C.T
STB Production Line
| Quantity: | |
|---|---|
| Full Auto SMT Line for STB Production Guide
I.C.T unleashes Full Auto SMT Line for STB Production backed by three proprietary factories and 22+ years SMT/DIP prowess, encompassing factory schematics, layouts, labor projections, ROI forecasts for set-top boxes and LED lamps. Semi-auto or full-auto variants include loaders, printers, placers, reflow ovens, AOI, unloaders. Single operator suffices per shift. 18Kw/H ensures green efficiency.
Serves TV broadcasters, streaming devices, lighting firms globally. 3-day deployment validates air, power, exhaust, lighting, 23±1.5°C ambiance. 7-15 days instruct software, servicing, safety, diagnostics. 15+ years international aid. High Speed JUKI SMD Production Line embeds MES, IoT for insightful, robust factories. Ready-to-go setup propels STB/LED ventures, delivers expansion ease, minimal hazards for startups or veterans in evolving media and illumination sectors with reliable performance and comprehensive guidance.
| Feature
Seamless Automation Flow
Full Auto SMT Line for STB Production synchronizes stations via MES for live stats, yield enhancements, tweaks in STB and LED lamp PCBA. Loaders fit STB tuners or LED driver boards. Printers deposit paste vision-guided on HDMI ports or LED chips. Placers position 01005 elements swiftly. Reflow holds ±1.5°C for reliable connections. AOI spots defects AI-assisted. Unloaders channel to enclosure.
Yields climb 25%+ in Led Lamp Production Line Assembly Machine. Accommodates STB variants or LED strips. Buffers regulate pace, remote interfaces manage, auto profiles shift instantly, traceability logs parts for mixed STB/LED runs, shortening setups, upholding regulations, elevating output in large-scale operations with greater flexibility for specialized features, rapid variant changes, and integrated quality controls.
Accurate Paste System
Printers in Full Auto SMT Line for STB Production secure stencils micron-exact, suit frames for STB/LED dimensions. Quick swaps lessen pauses. Auto supply/clean routines sustain standards. 3D SPI assesses paste to avert initial errors. Critical for STB processors or LED arrays. Works with diverse pastes, low-melt for vulnerable STB sensors. Squeegee calibrates for uniform coats on textured surfaces, heightening steadiness, cutting waste, facilitating swift adaptations in advancing STB/LED innovations with consistent excellence, superior speed, and minimized rework every batch.
Reliable Reflow Process
Ovens deliver 12+ zones with distinct convection for balanced warmth in High Speed JUKI SMD Production Line. Nitrogen yields tough joints for STB outputs or LED drivers. Profiles tailor to parameters. Cooling safeguards compact designs. Recycling reaches 18Kw/H. Displays retain multiple recipes. Vital for STB/LED endurance in daily use. Conveyors mesh MES for aligned velocities, flexible adjustments, embedded verifications to eliminate delays in nonstop workflows, guarantee fluid handoffs, and support continuous high-throughput scenarios.
Smart Inspection Tools
AOI captures 8K views rapidly, pinpointing alignments or solder flaws in STB/LED. AI advances from datasets. Feedback rectifies placers immediately. Curbs issues in Full Auto SMT Line for STB Production. Dashboards aid progress. Auto rejects divert fluidly, document data for examinations and fast fixes in hybrid setups with least disruptions and enhanced traceability features.
Flexible Scaling Options
Semi-auto start with full-auto upgrades via modular additions. Layouts reserve for SPI, buffers, IoT. Models show 70% labor efficiency gains. Options include cleanroom, ESD, ERP connectivity.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian mobile maker arrived for validation showcase. Provided 10+ PCBs and supplies; we performed real-time run. Auto printer spread paste impeccably. SPI reviewed all areas. RX-8 fitted minute pieces briskly. RS-1R set larger items correctly. Tray feeder added covers unbroken. Reflow bonded securely. AOI affirmed flawlessness. 5700 divided panels accurately. Effortless demo emphasized tempo, cohesion for mobile/STB/LED ties. Echoes High Speed JUKI SMD Production Line adaptability. Buyers verified results, valued synergy, plan replicate Full Auto SMT Line for STB Production locally with Led Lamp Production Line Assembly Machine for streamlined growth, uniform quality, and boosted capacity in their operations.
| End-to-End Support System
Coordinators helm Full Auto SMT Line for STB Production from outset to evolutions. 3-day location: inspections, runs, adjustments. 7-15 day modules: MES, STB/LED tasks, evaluations, care, guidelines. IoT foresees faults, permits online assistance. Parts expedite from 8 storages. 15-year proficiency, varied tongues. Routine appraisals, renewals preserve supremacy for enduring STB/LED stability, production surges, adaptation in shifting industries with proactive strategies and dedicated expertise.
| User Feedback Highlights
Cheers for below-2-hour online mends on Full Auto SMT Line for STB Production. Ovens uphold 24/7 reliability. Packs resist journeys. Replies outpace vows. Led Lamp Production Line Assembly Machine attains maximum yields seamlessly. Accessible panels hasten learning in STB/LED environments with intuitive navigation and efficient onboarding processes.
| Quality Standards Met
CE attests security. RoHS vouches eco-parts. ISO9001 directs protocols. Patents protect advances. Validates Full Auto SMT Line for STB Production worldwide. Thorough exit audits routine for each configuration to assure functionality and compliance.
| About I.C.T Company and Factory
Three sites aggregate 12000m² space. 89 personnel, 20 experts. 25 years assisting 1600 patrons in 72 lands. R&D crafts unique High Speed JUKI SMD Production Line. QC traverses all levels diligently. Worldwide branches, aid, inventories, affiliates offer prompt aid. Aspiration: top-tier cross-value electronics fabrication entity stressing advancement, alliances, and sustainable practices.
| Full Auto SMT Line for STB Production Guide
I.C.T unleashes Full Auto SMT Line for STB Production backed by three proprietary factories and 22+ years SMT/DIP prowess, encompassing factory schematics, layouts, labor projections, ROI forecasts for set-top boxes and LED lamps. Semi-auto or full-auto variants include loaders, printers, placers, reflow ovens, AOI, unloaders. Single operator suffices per shift. 18Kw/H ensures green efficiency.
Serves TV broadcasters, streaming devices, lighting firms globally. 3-day deployment validates air, power, exhaust, lighting, 23±1.5°C ambiance. 7-15 days instruct software, servicing, safety, diagnostics. 15+ years international aid. High Speed JUKI SMD Production Line embeds MES, IoT for insightful, robust factories. Ready-to-go setup propels STB/LED ventures, delivers expansion ease, minimal hazards for startups or veterans in evolving media and illumination sectors with reliable performance and comprehensive guidance.
| Feature
Seamless Automation Flow
Full Auto SMT Line for STB Production synchronizes stations via MES for live stats, yield enhancements, tweaks in STB and LED lamp PCBA. Loaders fit STB tuners or LED driver boards. Printers deposit paste vision-guided on HDMI ports or LED chips. Placers position 01005 elements swiftly. Reflow holds ±1.5°C for reliable connections. AOI spots defects AI-assisted. Unloaders channel to enclosure.
Yields climb 25%+ in Led Lamp Production Line Assembly Machine. Accommodates STB variants or LED strips. Buffers regulate pace, remote interfaces manage, auto profiles shift instantly, traceability logs parts for mixed STB/LED runs, shortening setups, upholding regulations, elevating output in large-scale operations with greater flexibility for specialized features, rapid variant changes, and integrated quality controls.
Accurate Paste System
Printers in Full Auto SMT Line for STB Production secure stencils micron-exact, suit frames for STB/LED dimensions. Quick swaps lessen pauses. Auto supply/clean routines sustain standards. 3D SPI assesses paste to avert initial errors. Critical for STB processors or LED arrays. Works with diverse pastes, low-melt for vulnerable STB sensors. Squeegee calibrates for uniform coats on textured surfaces, heightening steadiness, cutting waste, facilitating swift adaptations in advancing STB/LED innovations with consistent excellence, superior speed, and minimized rework every batch.
Reliable Reflow Process
Ovens deliver 12+ zones with distinct convection for balanced warmth in High Speed JUKI SMD Production Line. Nitrogen yields tough joints for STB outputs or LED drivers. Profiles tailor to parameters. Cooling safeguards compact designs. Recycling reaches 18Kw/H. Displays retain multiple recipes. Vital for STB/LED endurance in daily use. Conveyors mesh MES for aligned velocities, flexible adjustments, embedded verifications to eliminate delays in nonstop workflows, guarantee fluid handoffs, and support continuous high-throughput scenarios.
Smart Inspection Tools
AOI captures 8K views rapidly, pinpointing alignments or solder flaws in STB/LED. AI advances from datasets. Feedback rectifies placers immediately. Curbs issues in Full Auto SMT Line for STB Production. Dashboards aid progress. Auto rejects divert fluidly, document data for examinations and fast fixes in hybrid setups with least disruptions and enhanced traceability features.
Flexible Scaling Options
Semi-auto start with full-auto upgrades via modular additions. Layouts reserve for SPI, buffers, IoT. Models show 70% labor efficiency gains. Options include cleanroom, ESD, ERP connectivity.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian mobile maker arrived for validation showcase. Provided 10+ PCBs and supplies; we performed real-time run. Auto printer spread paste impeccably. SPI reviewed all areas. RX-8 fitted minute pieces briskly. RS-1R set larger items correctly. Tray feeder added covers unbroken. Reflow bonded securely. AOI affirmed flawlessness. 5700 divided panels accurately. Effortless demo emphasized tempo, cohesion for mobile/STB/LED ties. Echoes High Speed JUKI SMD Production Line adaptability. Buyers verified results, valued synergy, plan replicate Full Auto SMT Line for STB Production locally with Led Lamp Production Line Assembly Machine for streamlined growth, uniform quality, and boosted capacity in their operations.
| End-to-End Support System
Coordinators helm Full Auto SMT Line for STB Production from outset to evolutions. 3-day location: inspections, runs, adjustments. 7-15 day modules: MES, STB/LED tasks, evaluations, care, guidelines. IoT foresees faults, permits online assistance. Parts expedite from 8 storages. 15-year proficiency, varied tongues. Routine appraisals, renewals preserve supremacy for enduring STB/LED stability, production surges, adaptation in shifting industries with proactive strategies and dedicated expertise.
| User Feedback Highlights
Cheers for below-2-hour online mends on Full Auto SMT Line for STB Production. Ovens uphold 24/7 reliability. Packs resist journeys. Replies outpace vows. Led Lamp Production Line Assembly Machine attains maximum yields seamlessly. Accessible panels hasten learning in STB/LED environments with intuitive navigation and efficient onboarding processes.
| Quality Standards Met
CE attests security. RoHS vouches eco-parts. ISO9001 directs protocols. Patents protect advances. Validates Full Auto SMT Line for STB Production worldwide. Thorough exit audits routine for each configuration to assure functionality and compliance.
| About I.C.T Company and Factory
Three sites aggregate 12000m² space. 89 personnel, 20 experts. 25 years assisting 1600 patrons in 72 lands. R&D crafts unique High Speed JUKI SMD Production Line. QC traverses all levels diligently. Worldwide branches, aid, inventories, affiliates offer prompt aid. Aspiration: top-tier cross-value electronics fabrication entity stressing advancement, alliances, and sustainable practices.
