English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LED Bulb Assembling Line Solution
We have made SMT lines for more than 22 years. We plan the factory, draw the layout, count workers, and show clear money back. Lines can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man watches the whole line. Power is low at 18Kw/H. We work with car TV makers around the world. We set up in three days — air, power, exhaust, light, 23±0.9°C. We teach for 7-15 days: software, fix, safe. Service is 15 years old, everywhere. This line starts fast, grows easy, costs less, works hard.
| Feature
Automated Workflow
The TV car assembly line moves boards straight and true. Loader takes any size. Printer puts paste right with camera eyes. Placer drops tiny parts dead center. Reflow keeps heat steady at ±0.9°C. AOI looks hard with AI. Unloader sends good boards on. Yield climbs past 25%. Buffers hold steady. You watch from phone. Recipes change quick. Every part tracked. Mixed runs, no stop.
SMD Placement Technology
Placer runs JUKI speed, drops chips exact on TV car board. Takes 01005 or big, never stops. Camera sees true. Many heads place thousands an hour. Feeder loads auto. Software knows every board. No mistake in tight space. Line runs faster. Mix batch easy. Change simple. Repeat perfect. Daily big volume, no trouble.
Reflow Oven Efficiency
Oven gives 12+ zones, own air, heat even on TV car assembly line. Nitrogen keeps joint clean and strong. Profile fits board auto. Cool stops bend. Heat back to 18Kw/H. Screen saves all recipes. Conveyor runs with software, speed right, check inside, no stop long time, safe move, big make all day, green power.
Inspection and Testing
AOI shoots 8K pictures fast, finds wrong place or bad solder quick. AI learns every day. Sends fix to placer now. Cuts bad boards in TV car assembly line. Report shows way better. Bad board goes side, line keeps moving, all data saved, fix fast, less stop, good record.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T builds a true High-Quality PCBA Production Line. Vacuum loader feeds boards. Auto printer puts paste exact. JUKI placer drops every chip dead center. Multi-zone reflow oven solders strong. Advanced AOI finds every fault. The line runs clean and fast. Yields stay high. Cost stays low. No shortcuts. Works day after day. Meets the hardest jobs in automotive, medical, or lighting. You get boards you can trust. We stand behind it.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory. The customer wanted a full-automatic TV car assembly line of 13 machines, 29 meters long, but the room was only 21m × 5m. We made a U-shape plan that fit in 16m × 2.7m. Roka installed and tested in 2 days. He trained the team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day the customer ran perfect LED lighting boards.
| Service and Training Support
I.C.T stands behind the TV car assembly line from first day to years later. We install and test in 3 days. We train your people 7-15 days on every machine and program. Parts come fast from 8 warehouses. Remote fix or man on site solves trouble quick. We check the line regular, update software, keep speed high. 15 years, many languages, your line never stops.
| Client Testimonials
Customers say 2-hour remote fix keeps TV car assembly line running. Ovens stay steady 24/7. Packing survives long trip. Answer comes fast. Engineers good overseas. Software easy, new men learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patents prove every TV car assembly line safe and clean. Full test before ship, work perfect day one anywhere.
| About I.C.T Company and Factory
Three factories, 12,000m² total. 89 people, 20 engineers. 25 years, 1600 customers, 72 countries. Own R&D, hard test every step, warehouses everywhere. Fast ship, good price, strong TV car assembly line. Come see us.
| SMT LED Bulb Assembling Line Solution
We have made SMT lines for more than 22 years. We plan the factory, draw the layout, count workers, and show clear money back. Lines can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man watches the whole line. Power is low at 18Kw/H. We work with car TV makers around the world. We set up in three days — air, power, exhaust, light, 23±0.9°C. We teach for 7-15 days: software, fix, safe. Service is 15 years old, everywhere. This line starts fast, grows easy, costs less, works hard.
| Feature
Automated Workflow
The TV car assembly line moves boards straight and true. Loader takes any size. Printer puts paste right with camera eyes. Placer drops tiny parts dead center. Reflow keeps heat steady at ±0.9°C. AOI looks hard with AI. Unloader sends good boards on. Yield climbs past 25%. Buffers hold steady. You watch from phone. Recipes change quick. Every part tracked. Mixed runs, no stop.
SMD Placement Technology
Placer runs JUKI speed, drops chips exact on TV car board. Takes 01005 or big, never stops. Camera sees true. Many heads place thousands an hour. Feeder loads auto. Software knows every board. No mistake in tight space. Line runs faster. Mix batch easy. Change simple. Repeat perfect. Daily big volume, no trouble.
Reflow Oven Efficiency
Oven gives 12+ zones, own air, heat even on TV car assembly line. Nitrogen keeps joint clean and strong. Profile fits board auto. Cool stops bend. Heat back to 18Kw/H. Screen saves all recipes. Conveyor runs with software, speed right, check inside, no stop long time, safe move, big make all day, green power.
Inspection and Testing
AOI shoots 8K pictures fast, finds wrong place or bad solder quick. AI learns every day. Sends fix to placer now. Cuts bad boards in TV car assembly line. Report shows way better. Bad board goes side, line keeps moving, all data saved, fix fast, less stop, good record.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T builds a true High-Quality PCBA Production Line. Vacuum loader feeds boards. Auto printer puts paste exact. JUKI placer drops every chip dead center. Multi-zone reflow oven solders strong. Advanced AOI finds every fault. The line runs clean and fast. Yields stay high. Cost stays low. No shortcuts. Works day after day. Meets the hardest jobs in automotive, medical, or lighting. You get boards you can trust. We stand behind it.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory. The customer wanted a full-automatic TV car assembly line of 13 machines, 29 meters long, but the room was only 21m × 5m. We made a U-shape plan that fit in 16m × 2.7m. Roka installed and tested in 2 days. He trained the team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day the customer ran perfect LED lighting boards.
| Service and Training Support
I.C.T stands behind the TV car assembly line from first day to years later. We install and test in 3 days. We train your people 7-15 days on every machine and program. Parts come fast from 8 warehouses. Remote fix or man on site solves trouble quick. We check the line regular, update software, keep speed high. 15 years, many languages, your line never stops.
| Client Testimonials
Customers say 2-hour remote fix keeps TV car assembly line running. Ovens stay steady 24/7. Packing survives long trip. Answer comes fast. Engineers good overseas. Software easy, new men learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patents prove every TV car assembly line safe and clean. Full test before ship, work perfect day one anywhere.
| About I.C.T Company and Factory
Three factories, 12,000m² total. 89 people, 20 engineers. 25 years, 1600 customers, 72 countries. Own R&D, hard test every step, warehouses everywhere. Fast ship, good price, strong TV car assembly line. Come see us.
