English  |
LED Bulb Assembly Line Semi Automatic Machine
I.C.T
| Quantity: | |
|---|---|
| Led Bulb Assembly Line Guide
I.C.T builds led bulb assembly line from three factories and 22+ years SMT/DIP skills, with factory maps, layouts, worker plans, ROI numbers for LED bulbs. Semi-auto or full-auto has loaders, printers, placers, reflow ovens, AOI, unloaders. One person per shift. 18Kw/H saves money. Helps bulb makers, home lights, commercial firms everywhere. 3-day setup tests air, power, exhaust, lights, 23±0.7°C air. 7-15 days show software, care, safety, repairs. 15+ years world help. Semi Automatic SMT Line adds MES, IoT for clever factories. All-in-one speeds bulb starts, allows growth, cuts issues for new or big teams in changing light markets with good results, pro tips, fresh updates, and real wins in many places.
| Detailed Product Features
Seamless Automation Flow
Led bulb assembly line links tools via MES for now data, better yields, fixes in LED bulb boards. Loaders fit bulb driver sizes. Printers put paste eye-guided on LED chips or bases. Placers set 01005 LEDs quick. Reflow keeps ±0.7°C for strong links. AOI spots bad spots AI-fast. Unloaders send ahead. Yields up 25%+ in Semi Automatic SMT Line. Works for A-bulbs or spots. Buffers hold even, far screens watch, auto sets change easy, trace follows parts for mix LED kinds, simple shifts, rule keep, speed up in big makes with room for odd shapes, fast tweaks, join checks, and set care ways.
Accurate Paste System
Printers in led bulb assembly line set stencils super exact, fit frames for bulb boards. Fast change cuts wait. Auto fill/wipe hold same. 3D SPI looks paste to stop first bad. Key for LED drivers or lights. Takes many pastes, low-melt for soft LED parts. Squeegee sets for flat on rough, up steady, down bad, let quick new in growing LED ways with same good, more fast, little fix, and big count each time.
Chip Placement Speed
Placers in led bulb assembly line use JUKI tech for high-speed, accurate LED chip drops on bulb bases. Handles tiny 01005 to big drivers without stop. Vision cameras guide every place for zero shift. Multi-nozzle heads speed runs up to thousands per hour. Auto feeders swap reels fast for non-stop work. Software learns bulb types for quick setup. Reduces errors in dense LED arrays, boosts line speed, supports mix bulb sizes in one run with easy change, smart calibration, and reliable repeat for daily high-volume bulb output.
Reliable Reflow Process
Ovens give 12+ zones with own air flow for same heat in Semi Automatic SMT Line. Nitrogen makes hard joints for LED power or bulbs. Sets fit to needs. Cool keeps small boards safe. Back use hits 18Kw/H. Screens save many sets. Must for LED last in homes. Conveyors match MES for right speed, change easy, in checks to no stop in long work, safe pass, help big make, and green set.
Smart Inspection Tools
AOI grabs 8K pics fast, finds wrong or solder bad in bulbs. AI gets better from work. Send back sets placers now. Cuts bad in led bulb assembly line. Charts show way up. Auto bad go side no stop, save info for look and quick mend in many lines with less down, good follow, and auto sum.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian phone team came for test run. Gave 10+ PCBs and stuff; we made live. Auto printer set paste right. SPI saw all good. RX-8 put small fast. RS-1R did big exact. Tray feeder gave covers no break. Reflow held firm. AOI said perfect. 5700 cut clean. Good show speed, team for phone/LED same. Fits Semi Automatic SMT Line wide use. Buyers took boards, like smooth, want same led bulb assembly line home with Semi Automatic SMT Line for easy big, same level, more make, and next choice in work.
| End-to-End Support System
Leads run led bulb assembly line from plan to new. 3-day place: look, try, set. 7-15 day learn: MES, bulb do, check, keep, safe. IoT see bad coming, far fix. Parts fast from 8 spots. 15-year know, talk many. Year look, new keep best for long LED good, make more, fit new with think front, pro in, and own up way.
| User Feedback Highlights
Like 2-hour far help on led bulb assembly line. Ovens hold 24/7. Packs safe trip. Help more than say. Semi Automatic SMT Line big make no bad. Easy screen fast learn in LED with clear way, quick get, and good help for now skill.
| Quality Standards Met
CE say safe. RoHS no bad stuff. ISO9001 set way. Patents hold new. Back led bulb assembly line good all place. All test before go for work, rule, top good.
| About I.C.T Company and Factory
Three places 12000m² big. 89 work, 20 make new. 25 years help 1600 buy in 72 land. Make own Semi Automatic SMT Line. Check all hard. World sell, help, keep, part give quick. Want lead all value make with new, team, green, buy first grow.
| Led Bulb Assembly Line Guide
I.C.T builds led bulb assembly line from three factories and 22+ years SMT/DIP skills, with factory maps, layouts, worker plans, ROI numbers for LED bulbs. Semi-auto or full-auto has loaders, printers, placers, reflow ovens, AOI, unloaders. One person per shift. 18Kw/H saves money. Helps bulb makers, home lights, commercial firms everywhere. 3-day setup tests air, power, exhaust, lights, 23±0.7°C air. 7-15 days show software, care, safety, repairs. 15+ years world help. Semi Automatic SMT Line adds MES, IoT for clever factories. All-in-one speeds bulb starts, allows growth, cuts issues for new or big teams in changing light markets with good results, pro tips, fresh updates, and real wins in many places.
| Detailed Product Features
Seamless Automation Flow
Led bulb assembly line links tools via MES for now data, better yields, fixes in LED bulb boards. Loaders fit bulb driver sizes. Printers put paste eye-guided on LED chips or bases. Placers set 01005 LEDs quick. Reflow keeps ±0.7°C for strong links. AOI spots bad spots AI-fast. Unloaders send ahead. Yields up 25%+ in Semi Automatic SMT Line. Works for A-bulbs or spots. Buffers hold even, far screens watch, auto sets change easy, trace follows parts for mix LED kinds, simple shifts, rule keep, speed up in big makes with room for odd shapes, fast tweaks, join checks, and set care ways.
Accurate Paste System
Printers in led bulb assembly line set stencils super exact, fit frames for bulb boards. Fast change cuts wait. Auto fill/wipe hold same. 3D SPI looks paste to stop first bad. Key for LED drivers or lights. Takes many pastes, low-melt for soft LED parts. Squeegee sets for flat on rough, up steady, down bad, let quick new in growing LED ways with same good, more fast, little fix, and big count each time.
Chip Placement Speed
Placers in led bulb assembly line use JUKI tech for high-speed, accurate LED chip drops on bulb bases. Handles tiny 01005 to big drivers without stop. Vision cameras guide every place for zero shift. Multi-nozzle heads speed runs up to thousands per hour. Auto feeders swap reels fast for non-stop work. Software learns bulb types for quick setup. Reduces errors in dense LED arrays, boosts line speed, supports mix bulb sizes in one run with easy change, smart calibration, and reliable repeat for daily high-volume bulb output.
Reliable Reflow Process
Ovens give 12+ zones with own air flow for same heat in Semi Automatic SMT Line. Nitrogen makes hard joints for LED power or bulbs. Sets fit to needs. Cool keeps small boards safe. Back use hits 18Kw/H. Screens save many sets. Must for LED last in homes. Conveyors match MES for right speed, change easy, in checks to no stop in long work, safe pass, help big make, and green set.
Smart Inspection Tools
AOI grabs 8K pics fast, finds wrong or solder bad in bulbs. AI gets better from work. Send back sets placers now. Cuts bad in led bulb assembly line. Charts show way up. Auto bad go side no stop, save info for look and quick mend in many lines with less down, good follow, and auto sum.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian phone team came for test run. Gave 10+ PCBs and stuff; we made live. Auto printer set paste right. SPI saw all good. RX-8 put small fast. RS-1R did big exact. Tray feeder gave covers no break. Reflow held firm. AOI said perfect. 5700 cut clean. Good show speed, team for phone/LED same. Fits Semi Automatic SMT Line wide use. Buyers took boards, like smooth, want same led bulb assembly line home with Semi Automatic SMT Line for easy big, same level, more make, and next choice in work.
| End-to-End Support System
Leads run led bulb assembly line from plan to new. 3-day place: look, try, set. 7-15 day learn: MES, bulb do, check, keep, safe. IoT see bad coming, far fix. Parts fast from 8 spots. 15-year know, talk many. Year look, new keep best for long LED good, make more, fit new with think front, pro in, and own up way.
| User Feedback Highlights
Like 2-hour far help on led bulb assembly line. Ovens hold 24/7. Packs safe trip. Help more than say. Semi Automatic SMT Line big make no bad. Easy screen fast learn in LED with clear way, quick get, and good help for now skill.
| Quality Standards Met
CE say safe. RoHS no bad stuff. ISO9001 set way. Patents hold new. Back led bulb assembly line good all place. All test before go for work, rule, top good.
| About I.C.T Company and Factory
Three places 12000m² big. 89 work, 20 make new. 25 years help 1600 buy in 72 land. Make own Semi Automatic SMT Line. Check all hard. World sell, help, keep, part give quick. Want lead all value make with new, team, green, buy first grow.
