English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LED Screen Production Line Solution
I.C.T delivers a turnkey led screen production line backed by three owned factories and over 22 years of display expertise. We provide full factory planning, custom layouts, labor forecasts, and clear ROI for LED screen makers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global display giants. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and fixes. Our 15-year worldwide service ensures zero downtime. This advanced led screen production line launches production fast, scales smoothly, and delivers brilliant, reliable screens every time.
| Feature
Automated Workflow
The led screen production line connects every machine via MES for live data and maximum yields on large LED modules. Loaders handle big panels safely. Printers apply paste with camera precision on RGB chips. High-speed placers drop 01005 mini-LEDs perfectly. Reflow holds ±0.9°C for strong joints. AOI scans instantly. Buffers keep steady pace, remote access works anywhere, auto recipes switch fast, and full traceability supports mixed pixel pitches with minimal stops in the fully automatic led screen production line machine.
SMD Placement Technology
Printers in the led screen production line lock stencils micron-accurate and fit wide frames for giant screens. Quick swaps cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is critical for fine-pitch LED arrays. Multiple paste types work perfectly. Squeegee pressure adjusts for even coverage on aluminum boards, boosting brightness uniformity, reducing rework, and enabling fast new screen launches with stable results and higher daily output.
Reflow Oven Efficiency
Placers in the led screen production line use JUKI technology for blazing-fast, spot-on mini-LED mounting. They handle 01005 to drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit maximum speed. Feeders auto-reload for continuous runs. Software adapts to different pitches instantly. This eliminates errors in dense layouts, skyrockets line speed, and supports mixed indoor/outdoor batches with seamless transitions and rock-solid repeatability for 24/7 premium LED screen production.
Inspection and Testing
Ovens deliver 12+ zones with independent convection for perfect heating in the led screen production line. Nitrogen creates bright, strong joints that last years. Profiles auto-match large boards. Cooling prevents warping. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for flawless pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output LED display manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s led screen production line doubles as a premium High-Quality PCBA Production Line for any demanding display project. The fully automated setup starts with a vacuum loader, moves to an ultra-accurate auto printer for perfect solder paste, continues with JUKI high-speed pick-and-place for micron-level placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect. This end-to-end led screen production line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in advertising, stadium, and broadcast LED screens worldwide.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic led screen production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED screen production the next day.
| Service and Training Support
I.C.T offers end-to-end service for the led screen production line from planning to daily flagship runs. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits fix issues instantly. Regular audits and upgrades keep performance top-tier. Our 15-year multilingual support guarantees your LED screen production never dims and scales with the latest technology.
| Client Testimonials
Customers love our 2-hour remote fixes on the led screen production line. They praise rock-stable ovens, bulletproof overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive interface makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every led screen production line. Full pre-shipment testing guarantees safety, green compliance, and flagship performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable led screen production line solutions. Visit anytime.
| SMT LED Screen Production Line Solution
I.C.T delivers a turnkey led screen production line backed by three owned factories and over 22 years of display expertise. We provide full factory planning, custom layouts, labor forecasts, and clear ROI for LED screen makers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global display giants. Installation finishes in 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and fixes. Our 15-year worldwide service ensures zero downtime. This advanced led screen production line launches production fast, scales smoothly, and delivers brilliant, reliable screens every time.
| Feature
Automated Workflow
The led screen production line connects every machine via MES for live data and maximum yields on large LED modules. Loaders handle big panels safely. Printers apply paste with camera precision on RGB chips. High-speed placers drop 01005 mini-LEDs perfectly. Reflow holds ±0.9°C for strong joints. AOI scans instantly. Buffers keep steady pace, remote access works anywhere, auto recipes switch fast, and full traceability supports mixed pixel pitches with minimal stops in the fully automatic led screen production line machine.
SMD Placement Technology
Printers in the led screen production line lock stencils micron-accurate and fit wide frames for giant screens. Quick swaps cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is critical for fine-pitch LED arrays. Multiple paste types work perfectly. Squeegee pressure adjusts for even coverage on aluminum boards, boosting brightness uniformity, reducing rework, and enabling fast new screen launches with stable results and higher daily output.
Reflow Oven Efficiency
Placers in the led screen production line use JUKI technology for blazing-fast, spot-on mini-LED mounting. They handle 01005 to drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit maximum speed. Feeders auto-reload for continuous runs. Software adapts to different pitches instantly. This eliminates errors in dense layouts, skyrockets line speed, and supports mixed indoor/outdoor batches with seamless transitions and rock-solid repeatability for 24/7 premium LED screen production.
Inspection and Testing
Ovens deliver 12+ zones with independent convection for perfect heating in the led screen production line. Nitrogen creates bright, strong joints that last years. Profiles auto-match large boards. Cooling prevents warping. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for flawless pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output LED display manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s led screen production line doubles as a premium High-Quality PCBA Production Line for any demanding display project. The fully automated setup starts with a vacuum loader, moves to an ultra-accurate auto printer for perfect solder paste, continues with JUKI high-speed pick-and-place for micron-level placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect. This end-to-end led screen production line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in advertising, stadium, and broadcast LED screens worldwide.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic led screen production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED screen production the next day.
| Service and Training Support
I.C.T offers end-to-end service for the led screen production line from planning to daily flagship runs. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits fix issues instantly. Regular audits and upgrades keep performance top-tier. Our 15-year multilingual support guarantees your LED screen production never dims and scales with the latest technology.
| Client Testimonials
Customers love our 2-hour remote fixes on the led screen production line. They praise rock-stable ovens, bulletproof overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive interface makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every led screen production line. Full pre-shipment testing guarantees safety, green compliance, and flagship performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable led screen production line solutions. Visit anytime.
