English  |
I.C.T
| Quantity: | |
|---|---|
| Full LED Bulp Lump Assembly Line
I.C.T gives the full LED bulp lump assembly line from three factories we own and more than 22 years of SMT work that has seen many changes in the world of making things. We plan the shop with care, draw layouts that fit the space, count the workers needed, and show the money that will come back over time for those who make LED bulbs. The line can be half-auto or full-auto, with loaders that bring boards, printers that put paste, placers that set chips, reflow ovens that join all, AOI that looks for wrong, unloaders that take finished work. One operator watches the whole line with attention. Power low at 18Kw/H so cost stay small. We serve lighting companies in many countries. We install in three days, check air, power, exhaust, light, keep 23±0.9°C steady. We train 7-15 days on software, how to fix, how to stay safe. Service 15 years in all places. This full LED bulp lump assembly line starts production quick, grows when the need comes, keeps cost down, gives good bulbs that last long with steady work and real support from people who know the trade.
| Feature
Paste Printing Technology
The full LED bulp lump assembly line moves boards from beginning to end with MES show all number clear, yield go high because every step is watched. Loader take board any size that comes. Printer put paste with camera look close so no mistake. Placer set part small fast and true. Reflow keep heat ±0.9°C no change so joint strong. AOI see bad with AI eye that learns. Unloader send good on to next place. Yield over 25%. Buffer hold when need so line never rush, far look from phone give peace, recipe change quick when bulb type change, track part every one so nothing lost, mix run no stop, rule keep all time, speed good big make every day.
SMD Placement Technology
Printer in full LED bulp lump assembly line hold stencil tight, frame fit board right so paste go only where need. Change fast no long wait that waste time. Auto fill clean print stay same every board. 3D see paste stop bad come early before reflow. Need for thick board many part that carry current. Paste many kind work, low heat soft part no damage. Squeegee set pressure even rough copper so cover full. Print strong, waste little, new design come quick without trouble, result stay same day after day, speed up when order big, fix less, more board come shift.
Reflow Oven Efficiency
Oven give 8+ zone own air heat even full LED bulp lump assembly line so every board feel same warmth. Nitrogen keep joint clean strong no dark place. Profile fit board auto no man touch. Cool stop bend small board. Heat back use 18Kw/H save money. Screen save all recipe easy call. Conveyor run software speed right, check inside no stop long time, safe move board, big make all day, green power good for world.
Inspection and Testing
AOI take 8K picture fast, find wrong part bad solder quick no miss. AI learn every day from board come. Send fix placer now no wait. Cut bad full LED bulp lump assembly line. Report show better way clear. Auto bad side no stop line, save all info look quick fix many kind less down, good track every board, auto note for record.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Assembly Line | Turnkey Ful-auto SMT assembly line. |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| Customer Success Video
I.C.T successfully delivered a full-automatic SMT LED production line to a home LED lighting factory in Saudi Arabia. Engineer Roka traveled to the customer site for installation and training services. The client required a line with 13 machines (total 29 meters), but the space was only 21m × 5m. We designed a U-shape layout fitting perfectly in 16m × 2.7m to meet their needs. After 2 days of installation and debugging plus 6 days of hands-on equipment training and technical support, Roka completed the handover smoothly. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED lighting production immediately.
| Service and Training Support
I.C.T provides complete service for the full LED bulp lump assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your bulb production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the full LED bulp lump assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every full LED bulp lump assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
| Full LED Bulp Lump Assembly Line
I.C.T gives the full LED bulp lump assembly line from three factories we own and more than 22 years of SMT work that has seen many changes in the world of making things. We plan the shop with care, draw layouts that fit the space, count the workers needed, and show the money that will come back over time for those who make LED bulbs. The line can be half-auto or full-auto, with loaders that bring boards, printers that put paste, placers that set chips, reflow ovens that join all, AOI that looks for wrong, unloaders that take finished work. One operator watches the whole line with attention. Power low at 18Kw/H so cost stay small. We serve lighting companies in many countries. We install in three days, check air, power, exhaust, light, keep 23±0.9°C steady. We train 7-15 days on software, how to fix, how to stay safe. Service 15 years in all places. This full LED bulp lump assembly line starts production quick, grows when the need comes, keeps cost down, gives good bulbs that last long with steady work and real support from people who know the trade.
| Feature
Paste Printing Technology
The full LED bulp lump assembly line moves boards from beginning to end with MES show all number clear, yield go high because every step is watched. Loader take board any size that comes. Printer put paste with camera look close so no mistake. Placer set part small fast and true. Reflow keep heat ±0.9°C no change so joint strong. AOI see bad with AI eye that learns. Unloader send good on to next place. Yield over 25%. Buffer hold when need so line never rush, far look from phone give peace, recipe change quick when bulb type change, track part every one so nothing lost, mix run no stop, rule keep all time, speed good big make every day.
SMD Placement Technology
Printer in full LED bulp lump assembly line hold stencil tight, frame fit board right so paste go only where need. Change fast no long wait that waste time. Auto fill clean print stay same every board. 3D see paste stop bad come early before reflow. Need for thick board many part that carry current. Paste many kind work, low heat soft part no damage. Squeegee set pressure even rough copper so cover full. Print strong, waste little, new design come quick without trouble, result stay same day after day, speed up when order big, fix less, more board come shift.
Reflow Oven Efficiency
Oven give 8+ zone own air heat even full LED bulp lump assembly line so every board feel same warmth. Nitrogen keep joint clean strong no dark place. Profile fit board auto no man touch. Cool stop bend small board. Heat back use 18Kw/H save money. Screen save all recipe easy call. Conveyor run software speed right, check inside no stop long time, safe move board, big make all day, green power good for world.
Inspection and Testing
AOI take 8K picture fast, find wrong part bad solder quick no miss. AI learn every day from board come. Send fix placer now no wait. Cut bad full LED bulp lump assembly line. Report show better way clear. Auto bad side no stop line, save all info look quick fix many kind less down, good track every board, auto note for record.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Assembly Line | Turnkey Ful-auto SMT assembly line. |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| Customer Success Video
I.C.T successfully delivered a full-automatic SMT LED production line to a home LED lighting factory in Saudi Arabia. Engineer Roka traveled to the customer site for installation and training services. The client required a line with 13 machines (total 29 meters), but the space was only 21m × 5m. We designed a U-shape layout fitting perfectly in 16m × 2.7m to meet their needs. After 2 days of installation and debugging plus 6 days of hands-on equipment training and technical support, Roka completed the handover smoothly. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED lighting production immediately.
| Service and Training Support
I.C.T provides complete service for the full LED bulp lump assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your bulb production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the full LED bulp lump assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every full LED bulp lump assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
