I.C.T 90 Degree Unloader

| Reliable 90 Degree Unloader for Complete SMT Lines

This 90 Degree Unloader serves as the essential bridge inside any full SMT production line. It supplies bare PCBs from magazines right before the stencil printer and stores finished boards after the reflow oven with precise 90-degree rotation, keeping the entire line in perfect rhythm from the very first board to the last. The SMT PCB Loader Unloader system works with different board sizes and thicknesses down to 0.6 mm while protecting every panel from damage or misalignment. This equipment features a heavy base and precise stepper motor so it stays rock solid even at high speeds across long production shifts. Factories gain higher throughput and fewer stops because the machine talks directly to upstream and downstream equipment through SMEMA. It was built to reduce manual handling and cut labor costs across the whole factory floor. Customers who run high-mix or high-volume lines report that this one piece of equipment makes their entire SMT process smoother and more profitable from the first day of operation.

| Detailed Product Features

Strong and Stable Mechanical Design

This 90 Degree Unloader features every frame built with a firm aluminum structure and extra weight at the bottom so the machine never shifts during continuous full SMT line runs. Clearance between the conveyor and magazine has been minimized to stop boards from jamming no matter how fast the line moves hour after hour. The design supports increased load without interference and offers a convenient by-pass mode when operators need to change magazines quickly during tight schedules. It was engineered to work reliably before the stencil printer for fresh PCB input and after the reflow oven for finished board storage with accurate 90-degree turning. Technicians appreciate how easy it is to maintain because the sturdy construction stands up to years of daily use in busy factories. This single feature helps keep the entire SMT line running at target speed with almost zero unplanned stops. The focus on real-world durability allows customers to concentrate on meeting daily output goals instead of worrying about equipment problems.

Advanced Touch Screen and PLC Control

This 90 Degree Unloader comes equipped with a clear touch screen and full PLC control so operators can set parameters in seconds and watch the machine status at a glance during any shift. The system handles cycle times around ten seconds and adjusts automatically to different PCB sizes from 50 mm by 50 mm up to 460 mm by 460 mm without slowing the line. The interface is simple enough for new staff to learn in one shift yet powerful enough for full factory integration across multiple stations. The PLC communicates smoothly with the rest of the SMT line so input and output stay perfectly timed from printer to reflow and beyond. Factories gain better traceability and fewer errors because the control system logs every action automatically. Electronics were tested under real production conditions to ensure they perform day after day without failure even in high-volume environments. This control platform explains why customers say the whole line feels more intelligent and easier to manage after installing this equipment.

Precise Stepper Motor Translation

This 90 Degree Unloader uses a smooth and precise stepper motor to move magazines with exact positioning every cycle throughout the full SMT line. The translation system keeps boards aligned and prevents any edge damage even when handling thin 0.6 mm panels at high speed during long runs. Mechanical clearance has been minimized so the conveyor and magazine work together without gaps or hesitation no matter the production pace. Operators appreciate how quietly and reliably the mechanism runs during extended shifts. This precision directly improves the performance of the entire SMT line because boards arrive at the printer or leave the reflow oven in perfect condition every time. The motor and rails were designed to require almost no maintenance while still delivering thousands of cycles per day in demanding factories. Factories that install this machine notice immediately how much steadier their overall throughput becomes across the whole production floor.

Flexible Communication Options

Choose from LED inspection lights, metal chain conveyors, PLC touchscreens, or full auto-width adjustment. Segment transport control and ionizer fans are also available. These options let you tailor the Dual-rails SMT Magazine Unloader exactly to your SMT line needs.

| Specification

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.

| SMT Line Equipment List

| Customer Success Story-Successful SMT Line Delivery in Germany

In 2026, I.C.T successfully supplied a fully automatic SMT production line to one of Germany’s leading LED manufacturers. The complete system featured our 90 Degree Unloader together with precision printers, linking conveyors, high-speed mounters, reflow ovens, and advanced cooling stations. In April 2026 our experienced engineers traveled directly to the customer’s factory to perform full installation and deliver comprehensive hands-on training to the entire operating team. The client was especially impressed by the remarkably smooth startup and the immediate productivity gains they experienced from the very first production run. This project clearly demonstrates how I.C.T transforms advanced equipment into tangible factory success, helping customers achieve higher output, greater reliability, and lasting competitive advantage across their entire SMT operation.

| Professional Training & Support

We at I.C.T stand behind every 90 Degree Unloader with true one-stop support that covers the entire SMT factory from planning to daily operation. Our teams provide on-site or remote installation, free operator and engineer training, and a 24/7 technical hotline that reaches engineers in any time zone around the world. We keep worldwide spare-parts stock so replacement components arrive fast when needed without long waits. Preventive maintenance programs keep the machine running at peak performance for years as part of the full production line. We also help customers optimize the complete factory layout and process flow so the 90 Degree Unloader works in perfect harmony with every other station. Our goal is simple: make sure your factory never loses a single hour because of equipment issues or integration problems. Customers tell us our service feels like having an extra team member on their own floor every day. We stay with you long after the sale because we know real success comes from continuous partnership across the whole SMT solution.

| Customer Praise

We listen carefully to what factories say about the 90 Degree Unloader after months of full SMT line operation across different industries. One European automotive supplier told us the machine ran 24/7 for over a year with zero failures and cut their manual handling labor by half while improving overall line efficiency. A lighting manufacturer in Asia praised how the heavy base and precise stepper motor kept boards perfectly aligned even during weekend overtime runs in their complete production setup. Several customers highlighted our fast response when they needed emergency support at 2 a.m. — engineers solved the issue within thirty minutes without disrupting the full factory schedule. They also appreciated the solid packing that arrived undamaged after long ocean shipping to their plant. Operators said the touch screen and PLC control made daily magazine changes so simple that new staff felt confident on day one across the entire line. These comments remind us why we focus on the whole factory solution: when the 90 Degree Unloader performs reliably, the complete SMT line gains speed, quality, and lasting peace of mind for everyone involved.

| Our Certification

We make certain every 90 Degree Unloader leaves our factory with CE, RoHS, and ISO9001 certifications plus multiple technical patents that cover the full range of SMT handling equipment. Before shipment we run each machine through 72-hour full-load testing under real production conditions to confirm stability, safety, and performance as part of any complete factory line. This rigorous process guarantees the equipment meets international standards and protects both the boards and the people operating the line in high-volume environments. Factories around the world choose I.C.T because they know our certifications are not just paper — they represent the strict quality system we apply to every part of the complete SMT solution from planning to final output. When customers receive their machines they can start production immediately with full confidence in compliance and reliability across the whole factory. We take these certifications seriously because they form the foundation of the long-term trust we build with partners on every continent who rely on our full 0-1 SMT factory solutions.

| About Us and Factory

We founded I.C.T in 2012 and today operate a modern 12,000 m² factory with nearly 90 employees and our own dedicated R&D center focused on complete SMT solutions. We design, build, and test every piece of equipment in-house under strict quality systems that cover the full 0-1 SMT factory solution from initial layout to final production. More than 1,600 customers in 72 countries now rely on us because we deliver complete lines that include handling machines such as the 90 Degree Unloader along with printers, placement systems, and inspection stations. We grew quickly by always putting customer success first — from initial planning and layout design to installation, training, and ongoing optimization of the entire production floor. Our own engineers and technicians travel worldwide to make sure every factory we support runs at its highest potential with minimal downtime. We believe the best results come when one partner understands the entire production process, not just a single machine or station. That is why factories keep returning to I.C.T for their next upgrade or new full SMT line project year after year.