English  |
SMT Line
I.C.T
| Quantity: | |
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| LED Lamp Line Assemble
The LED lamp line assemble solution from I.C.T is engineered for efficient and high-precision production of LED lamps. This line integrates various processes, including SMT production, component placement, and final inspection, to deliver consistent results. From LED chips to the final assembly, the line supports rapid production while maintaining quality control. The LED lamp assembly line is optimized to handle different lamp types and designs, ensuring that manufacturers can meet both high-volume and custom order demands. With advanced LED manufacturing equipment and flexible configuration options, this solution helps streamline operations and reduce production costs.
| Feature
SMT Production Line for LED Manufacturing
The SMT production line for LED manufacturing is designed to ensure smooth, uninterrupted flow throughout the entire assembly process. Key steps such as component placement, soldering, and inspection are integrated into a cohesive system that maximizes throughput and minimizes errors. This line is built to handle high volumes, making it perfect for mass production of LED lamps. The design of the line supports various LED assembly line configurations, ensuring adaptability across a wide range of product types and customer requirements. Its flexibility and scalability make it an ideal choice for manufacturers aiming to scale their operations efficiently.
Solder Paste Printing Accuracy
The printing section of the LED lamp assembly line focuses on precise solder paste application, essential for reliable component placement and strong solder joints. The system uses high-quality printers that ensure accurate paste deposition even on fine-pitch components. Automatic alignment systems and adjustable squeegee pressure contribute to consistent results across different PCB designs. By maintaining a high level of precision, this stage ensures that the subsequent placement and soldering processes are stable and reliable. The system can be quickly adjusted to accommodate various LED lamp designs, helping manufacturers maintain a high level of efficiency and quality control.
Placement Accuracy and Efficiency
Component placement is a critical step in the LED lamp assembly line, and this system is designed for high precision and speed. The placement machine uses advanced vision systems to ensure that components are positioned accurately on the PCB, even for the smallest and most delicate components. It supports high-speed placement, maintaining efficiency without sacrificing accuracy. The system is adaptable to different component types, from resistors to LEDs, making it versatile enough for various LED lamp designs. With its quick changeover capability, the system allows manufacturers to switch between product variants with minimal downtime, ensuring smooth production flow.
Reflow Soldering Process
The reflow soldering system in the LED lamp assembly line is designed to provide consistent and controlled heating for high-quality solder joints. Multiple temperature zones are utilized to ensure uniform heat distribution, allowing for proper soldering of components across different PCB designs. The system is equipped with precise temperature control to avoid overheating and damage to sensitive components, such as LEDs. By using optimized profiles, the reflow oven ensures reliable soldering results even during high-speed production runs. This level of control is essential for maintaining the integrity of the solder joints and the overall reliability of the LED lamps.
Inspection and Quality Control Systems
Quality control is embedded in the LED lamp assembly line with advanced inspection systems that monitor each stage of the production process. Automated Optical Inspection (AOI) systems inspect the placement of components and solder joints, ensuring that no defects are overlooked. The systems are equipped with high-resolution cameras that detect even the smallest discrepancies, providing real-time feedback to operators. This immediate feedback loop helps ensure that each PCB meets the required quality standards before moving to the next stage. By catching defects early, the inspection system reduces the likelihood of rework and improves the overall efficiency of the production process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully provided a complete production line to a customer in the United States specializing in USB charging modules for aircraft seating systems. This solution included both an SMT assembly line and a conformal coating line, ensuring the final products met the stringent reliability and durability standards required in the aerospace industry. I.C.T engineers played an essential role in the installation and integration process, guiding the customer through system setup and operator training. The production line included key components such as automated printing, high-speed placement machines like the SM481 and SM482, corner conveyors for smooth board transfer, reflow soldering systems, and a full coating and curing process. This comprehensive assembly line allowed the customer to achieve efficient, high-quality production of USB charging modules that meet the demanding requirements of the aviation sector.
| Service and Training Support
I.C.T provides comprehensive service and technical support for the LED lamp assembly line. This includes everything from installation and system setup to ongoing maintenance and troubleshooting. Our engineers are available to assist with process optimization, ensuring that the line continues to meet production goals. I.C.T’s global service network ensures that manufacturers can rely on quick, responsive support to keep their production lines running smoothly. Additionally, we provide regular training for operators, helping them stay updated on best practices and ensuring long-term efficiency in the production of LED lamps.
| Customer Feedback
Feedback from customers using the LED lamp assembly line consistently highlights the system’s efficiency and reliability. Operators appreciate the ease of use and the ability to adapt the line for different product types. Many customers have noted significant reductions in production time and costs since implementing the line. The integration of automated inspection systems has helped improve product quality and reduce rework. Overall, customers value the line’s flexibility, which allows them to meet diverse production needs without sacrificing performance or quality. This has led to improved production consistency and a higher level of customer satisfaction.
| Certifications and Standards
I.C.T LED lamp assembly line is designed to meet international safety and quality standards. The system complies with CE, RoHS, and ISO9001 certifications, ensuring that the equipment meets the highest industry requirements. These certifications guarantee that the assembly line produces reliable and environmentally friendly products, and that the entire manufacturing process adheres to global standards. The line’s compliance with these regulations ensures that manufacturers can confidently produce LED lamps for both local and international markets, meeting regulatory requirements while delivering high-quality products.
| About I.C.T Company and Factory
I.C.T is a global leader in the design and implementation of SMT and assembly solutions for the electronics manufacturing industry. With years of experience and a commitment to innovation, I.C.T provides end-to-end solutions that improve production efficiency and product quality. The company operates multiple production facilities and serves clients in over 70 countries. I.C.T’s engineering team is dedicated to developing customizable systems that meet the evolving needs of manufacturers, from high-volume production to specialized custom assembly. Through continuous support and process optimization, I.C.T is committed to delivering top-tier solutions for the LED manufacturing industry.
| LED Lamp Line Assemble
The LED lamp line assemble solution from I.C.T is engineered for efficient and high-precision production of LED lamps. This line integrates various processes, including SMT production, component placement, and final inspection, to deliver consistent results. From LED chips to the final assembly, the line supports rapid production while maintaining quality control. The LED lamp assembly line is optimized to handle different lamp types and designs, ensuring that manufacturers can meet both high-volume and custom order demands. With advanced LED manufacturing equipment and flexible configuration options, this solution helps streamline operations and reduce production costs.
| Feature
SMT Production Line for LED Manufacturing
The SMT production line for LED manufacturing is designed to ensure smooth, uninterrupted flow throughout the entire assembly process. Key steps such as component placement, soldering, and inspection are integrated into a cohesive system that maximizes throughput and minimizes errors. This line is built to handle high volumes, making it perfect for mass production of LED lamps. The design of the line supports various LED assembly line configurations, ensuring adaptability across a wide range of product types and customer requirements. Its flexibility and scalability make it an ideal choice for manufacturers aiming to scale their operations efficiently.
Solder Paste Printing Accuracy
The printing section of the LED lamp assembly line focuses on precise solder paste application, essential for reliable component placement and strong solder joints. The system uses high-quality printers that ensure accurate paste deposition even on fine-pitch components. Automatic alignment systems and adjustable squeegee pressure contribute to consistent results across different PCB designs. By maintaining a high level of precision, this stage ensures that the subsequent placement and soldering processes are stable and reliable. The system can be quickly adjusted to accommodate various LED lamp designs, helping manufacturers maintain a high level of efficiency and quality control.
Placement Accuracy and Efficiency
Component placement is a critical step in the LED lamp assembly line, and this system is designed for high precision and speed. The placement machine uses advanced vision systems to ensure that components are positioned accurately on the PCB, even for the smallest and most delicate components. It supports high-speed placement, maintaining efficiency without sacrificing accuracy. The system is adaptable to different component types, from resistors to LEDs, making it versatile enough for various LED lamp designs. With its quick changeover capability, the system allows manufacturers to switch between product variants with minimal downtime, ensuring smooth production flow.
Reflow Soldering Process
The reflow soldering system in the LED lamp assembly line is designed to provide consistent and controlled heating for high-quality solder joints. Multiple temperature zones are utilized to ensure uniform heat distribution, allowing for proper soldering of components across different PCB designs. The system is equipped with precise temperature control to avoid overheating and damage to sensitive components, such as LEDs. By using optimized profiles, the reflow oven ensures reliable soldering results even during high-speed production runs. This level of control is essential for maintaining the integrity of the solder joints and the overall reliability of the LED lamps.
Inspection and Quality Control Systems
Quality control is embedded in the LED lamp assembly line with advanced inspection systems that monitor each stage of the production process. Automated Optical Inspection (AOI) systems inspect the placement of components and solder joints, ensuring that no defects are overlooked. The systems are equipped with high-resolution cameras that detect even the smallest discrepancies, providing real-time feedback to operators. This immediate feedback loop helps ensure that each PCB meets the required quality standards before moving to the next stage. By catching defects early, the inspection system reduces the likelihood of rework and improves the overall efficiency of the production process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully provided a complete production line to a customer in the United States specializing in USB charging modules for aircraft seating systems. This solution included both an SMT assembly line and a conformal coating line, ensuring the final products met the stringent reliability and durability standards required in the aerospace industry. I.C.T engineers played an essential role in the installation and integration process, guiding the customer through system setup and operator training. The production line included key components such as automated printing, high-speed placement machines like the SM481 and SM482, corner conveyors for smooth board transfer, reflow soldering systems, and a full coating and curing process. This comprehensive assembly line allowed the customer to achieve efficient, high-quality production of USB charging modules that meet the demanding requirements of the aviation sector.
| Service and Training Support
I.C.T provides comprehensive service and technical support for the LED lamp assembly line. This includes everything from installation and system setup to ongoing maintenance and troubleshooting. Our engineers are available to assist with process optimization, ensuring that the line continues to meet production goals. I.C.T’s global service network ensures that manufacturers can rely on quick, responsive support to keep their production lines running smoothly. Additionally, we provide regular training for operators, helping them stay updated on best practices and ensuring long-term efficiency in the production of LED lamps.
| Customer Feedback
Feedback from customers using the LED lamp assembly line consistently highlights the system’s efficiency and reliability. Operators appreciate the ease of use and the ability to adapt the line for different product types. Many customers have noted significant reductions in production time and costs since implementing the line. The integration of automated inspection systems has helped improve product quality and reduce rework. Overall, customers value the line’s flexibility, which allows them to meet diverse production needs without sacrificing performance or quality. This has led to improved production consistency and a higher level of customer satisfaction.
| Certifications and Standards
I.C.T LED lamp assembly line is designed to meet international safety and quality standards. The system complies with CE, RoHS, and ISO9001 certifications, ensuring that the equipment meets the highest industry requirements. These certifications guarantee that the assembly line produces reliable and environmentally friendly products, and that the entire manufacturing process adheres to global standards. The line’s compliance with these regulations ensures that manufacturers can confidently produce LED lamps for both local and international markets, meeting regulatory requirements while delivering high-quality products.
| About I.C.T Company and Factory
I.C.T is a global leader in the design and implementation of SMT and assembly solutions for the electronics manufacturing industry. With years of experience and a commitment to innovation, I.C.T provides end-to-end solutions that improve production efficiency and product quality. The company operates multiple production facilities and serves clients in over 70 countries. I.C.T’s engineering team is dedicated to developing customizable systems that meet the evolving needs of manufacturers, from high-volume production to specialized custom assembly. Through continuous support and process optimization, I.C.T is committed to delivering top-tier solutions for the LED manufacturing industry.
