English  |
SMT Line
I.C.T
| SMT Line Machine HS Code: | |
|---|---|
| Quantity: | |
| Wholesale LED Lamp SMT Making Line
The wholesale LED lamp SMT making line from I.C.T is developed for manufacturers focusing on high-output LED lighting production. This solution is designed to support large-scale manufacturing environments where consistency, efficiency, and cost control are critical. It integrates key processes such as printing, placement, soldering, and inspection into a coordinated workflow suitable for led lamp SMT production line applications. The system supports different LED lamp PCB designs while maintaining stable throughput. By optimizing material flow and reducing unnecessary handling, the line helps manufacturers shorten production cycles and maintain reliable output across various led lamp PCB assembly line projects.
| Feature
SMT Line Configuration for LED Lamps
This wholesale LED lamp SMT making line is structured to support continuous and repeatable LED lamp production. Boards move through each process in a clearly defined sequence, minimizing delays and reducing manual intervention. The line layout is optimized for smooth PCB transfer, helping maintain consistent rhythm during long production runs. As a led lamp SMT production line, it is suitable for manufacturers producing multiple lamp models within the same facility. The modular structure allows adjustments based on board size or component density, ensuring the led lamp PCB assembly line remains efficient as product requirements change.
Solder Paste Printing Performance
Printing quality plays a critical role in LED lamp assembly. In this wholesale LED lamp SMT making line, the solder paste printing process focuses on stable alignment and controlled paste deposition. Consistent paste coverage supports reliable solder joints for LED chips and driver components. Integrated monitoring helps detect deviations early, reducing downstream rework. This approach is especially valuable for led lamp SMT production line environments running high volumes. By maintaining uniform printing results, the led lamp PCB assembly line establishes a reliable foundation for accurate placement and stable soldering in later stages.
Component Placement for LED Applications
Placement within this wholesale LED lamp SMT making line emphasizes accuracy and repeatability for LED-specific components. Vision-guided systems ensure correct positioning of LEDs, resistors, and control devices across different board layouts. The line supports both small and mid-sized components commonly used in LED lamp designs. This flexibility allows manufacturers to handle multiple led lamp SMT production line tasks without frequent adjustments. Stable placement accuracy helps maintain uniform brightness performance and reduces the risk of rework, supporting efficient operation of the led lamp PCB assembly line.
Reflow Soldering Stability
Reflow soldering in this wholesale LED lamp SMT making line is designed to deliver consistent thermal control across the entire PCB. Even heat distribution helps protect LED components and ensures reliable solder joint formation. Controlled temperature transitions reduce stress on the board and improve long-term product stability. This process consistency is essential for led lamp SMT production line operations running extended production schedules. By maintaining stable soldering conditions, the led lamp PCB assembly line supports consistent quality and predictable output throughout daily manufacturing cycles.
Inspection and Quality Control
Quality inspection is integrated into this wholesale LED lamp SMT making line to help maintain consistent production standards. Automated inspection systems evaluate component placement and solder joint quality after assembly. Inspection feedback allows operators to identify trends and make timely adjustments. This is particularly important in led lamp SMT production line environments where high output can amplify small defects. Early detection helps reduce rework and scrap, ensuring the led lamp PCB assembly line maintains stable quality while meeting volume production requirements.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States producing USB charging modules for aircraft seating systems. The project included an SMT assembly line combined with a dedicated conformal coating line to support product reliability requirements. I.C.T engineers assisted during system setup and operational handover. The production solution integrated automated printing, high-speed placement platforms such as SM481 and SM482, smooth board transfer using corner conveyors, controlled reflow soldering, and a full coating and curing process. This configuration enabled stable and efficient production of compact electronic modules for aviation cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for every wholesale LED lamp SMT making line delivered worldwide. Support focuses on helping manufacturers maintain stable output and efficient operation as production scales. Engineers assist with line optimization, process tuning, and layout adjustments to suit evolving led lamp SMT production line requirements. Guidance is also available for improving changeover efficiency between different LED lamp models. With global support resources, I.C.T ensures that each led lamp PCB assembly line continues to operate reliably and adapts smoothly to ongoing production demands.
| Customer Feedback
Manufacturers using the wholesale LED lamp SMT making line often report improved production stability and smoother line coordination. Operators appreciate the clear process flow and reduced interruption between stages. Many users highlight consistent placement accuracy and stable soldering results across long production runs. Feedback also indicates that inspection feedback helps teams maintain control over quality without slowing production. Overall, customers find that the led lamp SMT production line supports predictable output and simplifies daily operation within busy led lamp PCB assembly line environments.
| Certifications and Standards
The wholesale LED lamp SMT making line supplied by I.C.T is designed to comply with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 requirements for global markets. Each led lamp SMT production line is verified to ensure mechanical stability, electrical safety, and process reliability before delivery. This focus on compliance helps manufacturers maintain consistent quality while meeting regulatory expectations. Standardized verification ensures that every led lamp PCB assembly line operates safely and reliably in long-term production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving lighting, industrial, and electronics manufacturers worldwide. The company operates multiple self-owned factories and supports customers in more than 70 countries. With an experienced engineering team, I.C.T focuses on production line design, process optimization, and ongoing technical support. Its solutions are widely applied in LED lighting and other high-volume manufacturing sectors. Through practical engineering experience and continuous improvement, I.C.T delivers reliable wholesale LED lamp SMT making line solutions for global factories.
| Wholesale LED Lamp SMT Making Line
The wholesale LED lamp SMT making line from I.C.T is developed for manufacturers focusing on high-output LED lighting production. This solution is designed to support large-scale manufacturing environments where consistency, efficiency, and cost control are critical. It integrates key processes such as printing, placement, soldering, and inspection into a coordinated workflow suitable for led lamp SMT production line applications. The system supports different LED lamp PCB designs while maintaining stable throughput. By optimizing material flow and reducing unnecessary handling, the line helps manufacturers shorten production cycles and maintain reliable output across various led lamp PCB assembly line projects.
| Feature
SMT Line Configuration for LED Lamps
This wholesale LED lamp SMT making line is structured to support continuous and repeatable LED lamp production. Boards move through each process in a clearly defined sequence, minimizing delays and reducing manual intervention. The line layout is optimized for smooth PCB transfer, helping maintain consistent rhythm during long production runs. As a led lamp SMT production line, it is suitable for manufacturers producing multiple lamp models within the same facility. The modular structure allows adjustments based on board size or component density, ensuring the led lamp PCB assembly line remains efficient as product requirements change.
Solder Paste Printing Performance
Printing quality plays a critical role in LED lamp assembly. In this wholesale LED lamp SMT making line, the solder paste printing process focuses on stable alignment and controlled paste deposition. Consistent paste coverage supports reliable solder joints for LED chips and driver components. Integrated monitoring helps detect deviations early, reducing downstream rework. This approach is especially valuable for led lamp SMT production line environments running high volumes. By maintaining uniform printing results, the led lamp PCB assembly line establishes a reliable foundation for accurate placement and stable soldering in later stages.
Component Placement for LED Applications
Placement within this wholesale LED lamp SMT making line emphasizes accuracy and repeatability for LED-specific components. Vision-guided systems ensure correct positioning of LEDs, resistors, and control devices across different board layouts. The line supports both small and mid-sized components commonly used in LED lamp designs. This flexibility allows manufacturers to handle multiple led lamp SMT production line tasks without frequent adjustments. Stable placement accuracy helps maintain uniform brightness performance and reduces the risk of rework, supporting efficient operation of the led lamp PCB assembly line.
Reflow Soldering Stability
Reflow soldering in this wholesale LED lamp SMT making line is designed to deliver consistent thermal control across the entire PCB. Even heat distribution helps protect LED components and ensures reliable solder joint formation. Controlled temperature transitions reduce stress on the board and improve long-term product stability. This process consistency is essential for led lamp SMT production line operations running extended production schedules. By maintaining stable soldering conditions, the led lamp PCB assembly line supports consistent quality and predictable output throughout daily manufacturing cycles.
Inspection and Quality Control
Quality inspection is integrated into this wholesale LED lamp SMT making line to help maintain consistent production standards. Automated inspection systems evaluate component placement and solder joint quality after assembly. Inspection feedback allows operators to identify trends and make timely adjustments. This is particularly important in led lamp SMT production line environments where high output can amplify small defects. Early detection helps reduce rework and scrap, ensuring the led lamp PCB assembly line maintains stable quality while meeting volume production requirements.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States producing USB charging modules for aircraft seating systems. The project included an SMT assembly line combined with a dedicated conformal coating line to support product reliability requirements. I.C.T engineers assisted during system setup and operational handover. The production solution integrated automated printing, high-speed placement platforms such as SM481 and SM482, smooth board transfer using corner conveyors, controlled reflow soldering, and a full coating and curing process. This configuration enabled stable and efficient production of compact electronic modules for aviation cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for every wholesale LED lamp SMT making line delivered worldwide. Support focuses on helping manufacturers maintain stable output and efficient operation as production scales. Engineers assist with line optimization, process tuning, and layout adjustments to suit evolving led lamp SMT production line requirements. Guidance is also available for improving changeover efficiency between different LED lamp models. With global support resources, I.C.T ensures that each led lamp PCB assembly line continues to operate reliably and adapts smoothly to ongoing production demands.
| Customer Feedback
Manufacturers using the wholesale LED lamp SMT making line often report improved production stability and smoother line coordination. Operators appreciate the clear process flow and reduced interruption between stages. Many users highlight consistent placement accuracy and stable soldering results across long production runs. Feedback also indicates that inspection feedback helps teams maintain control over quality without slowing production. Overall, customers find that the led lamp SMT production line supports predictable output and simplifies daily operation within busy led lamp PCB assembly line environments.
| Certifications and Standards
The wholesale LED lamp SMT making line supplied by I.C.T is designed to comply with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 requirements for global markets. Each led lamp SMT production line is verified to ensure mechanical stability, electrical safety, and process reliability before delivery. This focus on compliance helps manufacturers maintain consistent quality while meeting regulatory expectations. Standardized verification ensures that every led lamp PCB assembly line operates safely and reliably in long-term production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving lighting, industrial, and electronics manufacturers worldwide. The company operates multiple self-owned factories and supports customers in more than 70 countries. With an experienced engineering team, I.C.T focuses on production line design, process optimization, and ongoing technical support. Its solutions are widely applied in LED lighting and other high-volume manufacturing sectors. Through practical engineering experience and continuous improvement, I.C.T delivers reliable wholesale LED lamp SMT making line solutions for global factories.
