English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| Wholesale High Precision SMT Assembly Line
The Wholesale High Precision SMT Assembly Line from I.C.T is designed for manufacturers who require fast, high-quality assembly with minimal tolerance errors. This solution integrates the entire SMT assembly process, from component placement to final inspection, ensuring consistent quality even at high production volumes. The line is optimized for flexibility, accommodating a wide range of PCB types, from small to large boards, with various component sizes. By providing a clear process flow and efficient workstation setup, this line supports both OMO SMT line setups and manual rework processes. The wholesale nature ensures scalability, reducing operational costs without compromising quality or performance.
| Feature
Streamlined SMT Line Process Flow
This Wholesale High Precision SMT Assembly Line ensures smooth transitions between stages, enhancing overall production efficiency. Each station in the process is designed for minimal downtime, allowing components to be transferred seamlessly between printers, placers, and reflow ovens. The line supports both automated and manual operations, enabling flexibility when handling more complex or irregular tasks. As an OMO SMT line, it is designed to be adaptable to diverse production environments, supporting consistent output while minimizing errors across the SMT assembly process. The entire line can be reconfigured to optimize specific production requirements, reducing setup times for new projects.
Flexible Printing and Placement System
The printing and placement systems in this assembly line are designed to provide high precision across a range of component types and board sizes. The line uses high-quality printers for accurate solder paste application, ensuring that components are placed consistently and securely. Placement heads are equipped with vision systems to guide accurate positioning, even for small or fine-pitch components. The OMO SMT line configuration allows operators to manage fine-tuning tasks manually when required, ensuring flexibility and ensuring high standards across various applications in the SMT assembly process.
Reflow Soldering with Enhanced Control
Reflow soldering is a critical stage in the Wholesale High Precision SMT Assembly Line, offering precise temperature control to prevent board warping or damage. With multiple heat zones, the system ensures uniform temperature distribution, essential for high-precision components. Integrated cooling mechanisms stabilize the boards after soldering, maintaining component integrity. This highly controlled environment supports reliable solder joints, minimizing defects and maximizing yield. With the system’s flexibility, it adapts well to various product types and ensures that even the most sensitive components are safely and effectively soldered.
Inspection and Quality Control
Quality assurance is embedded within the Wholesale High Precision SMT Assembly Line through automated inspection systems that evaluate every board in real-time. High-resolution cameras and optical sensors inspect solder joints, component placement, and overall board quality, providing immediate feedback to operators. The inspection results are automatically fed into the line’s process control systems, triggering corrective actions if needed. This ensures minimal defects and maintains consistent quality, which is particularly important for precision applications. Whether through automated detection or manual inspection, the system supports the high standards required for a successful SMT assembly process.
Performance Monitoring and Analytics
This assembly line is equipped with real-time monitoring tools that track machine performance, production rates, and product quality. Data from various stages of the production line is collected and analyzed to identify trends and potential inefficiencies. This detailed feedback helps manufacturers adjust processes on the fly, optimize workflows, and ensure high-quality output with minimal waste. The system can also provide analytics through a user-friendly dashboard, helping managers make informed decisions quickly. The integration of this system ensures that production timelines are met without compromising precision or reliability, enhancing overall efficiency in the SMT assembly process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In a recent project, I.C.T delivered a full assembly line to a leading manufacturer in the U.S. specializing in USB charging modules for commercial aircraft seating systems. The assembly line included high-speed SMT equipment and a conformal coating system designed to meet aerospace standards. I.C.T engineers were involved in all aspects of installation and system optimization, ensuring smooth deployment and operator training. The line incorporated automated printing, precision placement systems, a state-of-the-art reflow soldering oven, and integrated inspection systems. This enabled the customer to achieve consistent, high-quality production of compact electronic modules suited for demanding aerospace applications.
| Service and Training Support
I.C.T provides comprehensive service and technical support for every Wholesale High Precision SMT Assembly Line delivered worldwide. From installation to ongoing maintenance, our engineers assist clients with setup, configuration, and optimization to meet evolving production needs. Remote support and on-site visits ensure that any issues are quickly addressed, minimizing downtime. We also provide training to operators, helping them maximize the efficiency of the system. The support is continuous and designed to ensure that every customer benefits from the full capabilities of the line, helping them achieve long-term success in their PCB assembly services.
| Customer Feedback
Manufacturers using the Wholesale High Precision SMT Assembly Line frequently highlight the ease of use and stability of the system. Many operators report reduced setup times and better management of different PCB designs thanks to the flexible line layout. The integration of both automated and manual capabilities has allowed teams to quickly adjust to varying production requirements. Feedback has been overwhelmingly positive in terms of the quality of the assembled PCBs, with many users noting the reduction in rework and scrap. Overall, customers appreciate the balance of precision and efficiency that this line brings to their production processes.
| Certifications and Standards
This Wholesale High Precision SMT Assembly Line is compliant with CE, RoHS, and ISO9001 standards, ensuring that every unit meets the highest international safety and quality regulations. The line is built to operate safely and reliably in various global markets, supporting customers with the necessary documentation for regulatory compliance. Testing and certification are part of the installation process, with each unit undergoing rigorous quality checks to confirm its readiness for full-scale operation. These certifications ensure that the line adheres to the strict standards required for producing high-quality PCBs in a wide range of industries, including aerospace and automotive.
| About I.C.T Company and Factory
I.C.T is a global leader in providing SMT and assembly solutions to the electronics manufacturing industry. With decades of experience, we offer comprehensive solutions that cater to a wide range of sectors, including automotive, aerospace, and consumer electronics. I.C.T operates its own manufacturing facilities and provides expert engineering support worldwide. Our goal is to deliver high-performance, flexible, and cost-effective systems that enable our customers to achieve production excellence. With a focus on quality, innovation, and customer satisfaction, I.C.T is your trusted partner for all your PCBA needs.
| Wholesale High Precision SMT Assembly Line
The Wholesale High Precision SMT Assembly Line from I.C.T is designed for manufacturers who require fast, high-quality assembly with minimal tolerance errors. This solution integrates the entire SMT assembly process, from component placement to final inspection, ensuring consistent quality even at high production volumes. The line is optimized for flexibility, accommodating a wide range of PCB types, from small to large boards, with various component sizes. By providing a clear process flow and efficient workstation setup, this line supports both OMO SMT line setups and manual rework processes. The wholesale nature ensures scalability, reducing operational costs without compromising quality or performance.
| Feature
Streamlined SMT Line Process Flow
This Wholesale High Precision SMT Assembly Line ensures smooth transitions between stages, enhancing overall production efficiency. Each station in the process is designed for minimal downtime, allowing components to be transferred seamlessly between printers, placers, and reflow ovens. The line supports both automated and manual operations, enabling flexibility when handling more complex or irregular tasks. As an OMO SMT line, it is designed to be adaptable to diverse production environments, supporting consistent output while minimizing errors across the SMT assembly process. The entire line can be reconfigured to optimize specific production requirements, reducing setup times for new projects.
Flexible Printing and Placement System
The printing and placement systems in this assembly line are designed to provide high precision across a range of component types and board sizes. The line uses high-quality printers for accurate solder paste application, ensuring that components are placed consistently and securely. Placement heads are equipped with vision systems to guide accurate positioning, even for small or fine-pitch components. The OMO SMT line configuration allows operators to manage fine-tuning tasks manually when required, ensuring flexibility and ensuring high standards across various applications in the SMT assembly process.
Reflow Soldering with Enhanced Control
Reflow soldering is a critical stage in the Wholesale High Precision SMT Assembly Line, offering precise temperature control to prevent board warping or damage. With multiple heat zones, the system ensures uniform temperature distribution, essential for high-precision components. Integrated cooling mechanisms stabilize the boards after soldering, maintaining component integrity. This highly controlled environment supports reliable solder joints, minimizing defects and maximizing yield. With the system’s flexibility, it adapts well to various product types and ensures that even the most sensitive components are safely and effectively soldered.
Inspection and Quality Control
Quality assurance is embedded within the Wholesale High Precision SMT Assembly Line through automated inspection systems that evaluate every board in real-time. High-resolution cameras and optical sensors inspect solder joints, component placement, and overall board quality, providing immediate feedback to operators. The inspection results are automatically fed into the line’s process control systems, triggering corrective actions if needed. This ensures minimal defects and maintains consistent quality, which is particularly important for precision applications. Whether through automated detection or manual inspection, the system supports the high standards required for a successful SMT assembly process.
Performance Monitoring and Analytics
This assembly line is equipped with real-time monitoring tools that track machine performance, production rates, and product quality. Data from various stages of the production line is collected and analyzed to identify trends and potential inefficiencies. This detailed feedback helps manufacturers adjust processes on the fly, optimize workflows, and ensure high-quality output with minimal waste. The system can also provide analytics through a user-friendly dashboard, helping managers make informed decisions quickly. The integration of this system ensures that production timelines are met without compromising precision or reliability, enhancing overall efficiency in the SMT assembly process.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In a recent project, I.C.T delivered a full assembly line to a leading manufacturer in the U.S. specializing in USB charging modules for commercial aircraft seating systems. The assembly line included high-speed SMT equipment and a conformal coating system designed to meet aerospace standards. I.C.T engineers were involved in all aspects of installation and system optimization, ensuring smooth deployment and operator training. The line incorporated automated printing, precision placement systems, a state-of-the-art reflow soldering oven, and integrated inspection systems. This enabled the customer to achieve consistent, high-quality production of compact electronic modules suited for demanding aerospace applications.
| Service and Training Support
I.C.T provides comprehensive service and technical support for every Wholesale High Precision SMT Assembly Line delivered worldwide. From installation to ongoing maintenance, our engineers assist clients with setup, configuration, and optimization to meet evolving production needs. Remote support and on-site visits ensure that any issues are quickly addressed, minimizing downtime. We also provide training to operators, helping them maximize the efficiency of the system. The support is continuous and designed to ensure that every customer benefits from the full capabilities of the line, helping them achieve long-term success in their PCB assembly services.
| Customer Feedback
Manufacturers using the Wholesale High Precision SMT Assembly Line frequently highlight the ease of use and stability of the system. Many operators report reduced setup times and better management of different PCB designs thanks to the flexible line layout. The integration of both automated and manual capabilities has allowed teams to quickly adjust to varying production requirements. Feedback has been overwhelmingly positive in terms of the quality of the assembled PCBs, with many users noting the reduction in rework and scrap. Overall, customers appreciate the balance of precision and efficiency that this line brings to their production processes.
| Certifications and Standards
This Wholesale High Precision SMT Assembly Line is compliant with CE, RoHS, and ISO9001 standards, ensuring that every unit meets the highest international safety and quality regulations. The line is built to operate safely and reliably in various global markets, supporting customers with the necessary documentation for regulatory compliance. Testing and certification are part of the installation process, with each unit undergoing rigorous quality checks to confirm its readiness for full-scale operation. These certifications ensure that the line adheres to the strict standards required for producing high-quality PCBs in a wide range of industries, including aerospace and automotive.
| About I.C.T Company and Factory
I.C.T is a global leader in providing SMT and assembly solutions to the electronics manufacturing industry. With decades of experience, we offer comprehensive solutions that cater to a wide range of sectors, including automotive, aerospace, and consumer electronics. I.C.T operates its own manufacturing facilities and provides expert engineering support worldwide. Our goal is to deliver high-performance, flexible, and cost-effective systems that enable our customers to achieve production excellence. With a focus on quality, innovation, and customer satisfaction, I.C.T is your trusted partner for all your PCBA needs.
