English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| Full Automatic SMT Assembly Line
The Full Automatic SMT Assembly Line from I.C.T offers a streamlined, high-precision solution for PCB assembly services. This fully automated system integrates all stages of the SMT process, from component placement to final inspection, ensuring consistent quality and fast production cycles. The line is suitable for a wide range of applications, from basic PCBs to complex designs, allowing manufacturers to scale production while reducing manual labor. Its flexible layout adapts to different PCB configurations, ensuring seamless transitions between products. With efficient use of resources, the system helps reduce operational costs while maintaining high output and precision.
| Feature
Fully Integrated SMT Assembly Line for Efficiency
The Full Automatic SMT Assembly Line integrates every essential step of the PCB assembly process. By automating tasks such as component placement, solder paste application, and inspection, the line minimizes human intervention, reducing potential errors and increasing production efficiency. The layout is carefully designed to ensure smooth transitions between each stage, allowing boards to flow seamlessly through the system. This system is ideal for PCB assembly services, supporting high-volume production while maintaining flexibility. Whether it's standard PCBs or more complex designs, the line adapts to meet varying production demands efficiently.
Precision Printing and Solder Paste Application
The printing stage of the full automatic SMT assembly line ensures highly accurate solder paste application, which is essential for reliable component placement and strong solder joints. Using advanced solder paste printers with automated alignment, the system guarantees consistent application even for fine-pitch components. This level of precision supports the PCB assembly process by ensuring that the paste is applied correctly, which in turn ensures better quality solder joints. By streamlining the printing process, the line optimizes both speed and accuracy, making it ideal for cost-effective SMT assembly line production.
Accurate Component Placement and Flexibility
The component placement section of the full automatic SMT assembly line ensures that each component is positioned with high precision. Advanced vision systems verify the correct orientation and placement of every part before it is soldered onto the PCB. The system supports a wide variety of components, from small resistors to large connectors, making it versatile for different types of PCB designs. The flexibility of the system allows manufacturers to easily switch between products, reducing setup times and optimizing production flow. This high placement accuracy contributes to the overall reliability and quality of the finished PCB.
Reliable Reflow Soldering for Strong Joints
Reflow soldering is one of the most critical stages in the full automatic SMT assembly line. The reflow oven uses multiple heating zones to ensure that each PCB is evenly heated, resulting in consistent solder joint formation. The system’s precise temperature control minimizes the risk of overheating components while ensuring that the solder joints are strong and reliable. This process is key for maintaining the overall quality of the PCB, especially for complex designs that require reliable electrical connections. The reflow system is highly adaptable, capable of handling different PCB sizes and component types without compromising the quality of the soldering process.
Integrated Inspection and Quality Control
The full automatic SMT assembly line is equipped with advanced inspection systems to ensure the quality of each PCB. Automated Optical Inspection (AOI) systems are used to verify component placement, solder joints, and overall board integrity. The inspection results are fed back into the system, allowing for real-time adjustments and corrections. This ensures that any defects are identified early, reducing the need for manual inspections and rework. By integrating quality control into every stage of the assembly process, the system ensures that each PCB meets the highest standards for performance and reliability.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered a full automatic SMT assembly line to a U.S.-based manufacturer specializing in USB charging modules for aircraft seating systems. The solution included both an SMT assembly line and a conformal coating line, designed to meet the rigorous standards required for aviation-grade components. I.C.T engineers assisted in the installation and training process, ensuring smooth integration and operation. The assembly line incorporated automated printing, high-speed placement machines, a reflow soldering system, and integrated inspection tools, resulting in reliable and high-quality production of USB charging modules for the aviation industry.
| Service and Training Support
I.C.T offers comprehensive service and technical support for the Full Automatic SMT Assembly Line. From initial installation to regular maintenance, our engineers ensure that the system runs efficiently and adapts to changing production needs. Our team is available to provide on-site and remote support, helping with everything from troubleshooting to process optimization. We also offer training for operators to ensure they can operate the system to its fullest potential. This ongoing support guarantees that your assembly line continues to operate at peak performance, reducing downtime and maintaining high output quality.
| Customer Feedback
Customers using the Full Automatic SMT Assembly Line frequently highlight the improved efficiency and reduced setup times. Operators report that the system’s ease of use and flexibility have made it easier to switch between different PCB designs and production runs. Many users have noted the increased accuracy in component placement and soldering, which has resulted in fewer defects and higher overall product quality. The automated inspection systems have been particularly appreciated for catching issues early, which has helped minimize rework and reduced overall production costs. Overall, customers value the line’s ability to maintain high precision while scaling production.
| Certifications and Standards
The Full Automatic SMT Assembly Line is fully compliant with international manufacturing and safety standards, including CE, RoHS, and ISO9001 certifications. This compliance ensures that every component of the system meets rigorous quality and safety standards, making it suitable for deployment in global markets. The line’s design and functionality align with industry best practices, providing manufacturers with the confidence that their production processes are safe, reliable, and efficient. By adhering to these standards, the system also helps manufacturers meet regulatory requirements for their final products, especially in highly regulated industries such as aerospace and automotive.
| About I.C.T Company and Factory
I.C.T is a leading provider of SMT and DIP manufacturing solutions with a focus on delivering high-performance, customizable systems for a wide range of industries. With years of experience and a dedicated engineering team, I.C.T provides comprehensive solutions that are tailored to meet the unique needs of each customer. The company operates global manufacturing facilities and offers ongoing technical support to ensure that customers get the most out of their equipment. I.C.T is committed to helping manufacturers streamline their production processes while maintaining the highest standards of quality and efficiency in their operations.
| Full Automatic SMT Assembly Line
The Full Automatic SMT Assembly Line from I.C.T offers a streamlined, high-precision solution for PCB assembly services. This fully automated system integrates all stages of the SMT process, from component placement to final inspection, ensuring consistent quality and fast production cycles. The line is suitable for a wide range of applications, from basic PCBs to complex designs, allowing manufacturers to scale production while reducing manual labor. Its flexible layout adapts to different PCB configurations, ensuring seamless transitions between products. With efficient use of resources, the system helps reduce operational costs while maintaining high output and precision.
| Feature
Fully Integrated SMT Assembly Line for Efficiency
The Full Automatic SMT Assembly Line integrates every essential step of the PCB assembly process. By automating tasks such as component placement, solder paste application, and inspection, the line minimizes human intervention, reducing potential errors and increasing production efficiency. The layout is carefully designed to ensure smooth transitions between each stage, allowing boards to flow seamlessly through the system. This system is ideal for PCB assembly services, supporting high-volume production while maintaining flexibility. Whether it's standard PCBs or more complex designs, the line adapts to meet varying production demands efficiently.
Precision Printing and Solder Paste Application
The printing stage of the full automatic SMT assembly line ensures highly accurate solder paste application, which is essential for reliable component placement and strong solder joints. Using advanced solder paste printers with automated alignment, the system guarantees consistent application even for fine-pitch components. This level of precision supports the PCB assembly process by ensuring that the paste is applied correctly, which in turn ensures better quality solder joints. By streamlining the printing process, the line optimizes both speed and accuracy, making it ideal for cost-effective SMT assembly line production.
Accurate Component Placement and Flexibility
The component placement section of the full automatic SMT assembly line ensures that each component is positioned with high precision. Advanced vision systems verify the correct orientation and placement of every part before it is soldered onto the PCB. The system supports a wide variety of components, from small resistors to large connectors, making it versatile for different types of PCB designs. The flexibility of the system allows manufacturers to easily switch between products, reducing setup times and optimizing production flow. This high placement accuracy contributes to the overall reliability and quality of the finished PCB.
Reliable Reflow Soldering for Strong Joints
Reflow soldering is one of the most critical stages in the full automatic SMT assembly line. The reflow oven uses multiple heating zones to ensure that each PCB is evenly heated, resulting in consistent solder joint formation. The system’s precise temperature control minimizes the risk of overheating components while ensuring that the solder joints are strong and reliable. This process is key for maintaining the overall quality of the PCB, especially for complex designs that require reliable electrical connections. The reflow system is highly adaptable, capable of handling different PCB sizes and component types without compromising the quality of the soldering process.
Integrated Inspection and Quality Control
The full automatic SMT assembly line is equipped with advanced inspection systems to ensure the quality of each PCB. Automated Optical Inspection (AOI) systems are used to verify component placement, solder joints, and overall board integrity. The inspection results are fed back into the system, allowing for real-time adjustments and corrections. This ensures that any defects are identified early, reducing the need for manual inspections and rework. By integrating quality control into every stage of the assembly process, the system ensures that each PCB meets the highest standards for performance and reliability.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered a full automatic SMT assembly line to a U.S.-based manufacturer specializing in USB charging modules for aircraft seating systems. The solution included both an SMT assembly line and a conformal coating line, designed to meet the rigorous standards required for aviation-grade components. I.C.T engineers assisted in the installation and training process, ensuring smooth integration and operation. The assembly line incorporated automated printing, high-speed placement machines, a reflow soldering system, and integrated inspection tools, resulting in reliable and high-quality production of USB charging modules for the aviation industry.
| Service and Training Support
I.C.T offers comprehensive service and technical support for the Full Automatic SMT Assembly Line. From initial installation to regular maintenance, our engineers ensure that the system runs efficiently and adapts to changing production needs. Our team is available to provide on-site and remote support, helping with everything from troubleshooting to process optimization. We also offer training for operators to ensure they can operate the system to its fullest potential. This ongoing support guarantees that your assembly line continues to operate at peak performance, reducing downtime and maintaining high output quality.
| Customer Feedback
Customers using the Full Automatic SMT Assembly Line frequently highlight the improved efficiency and reduced setup times. Operators report that the system’s ease of use and flexibility have made it easier to switch between different PCB designs and production runs. Many users have noted the increased accuracy in component placement and soldering, which has resulted in fewer defects and higher overall product quality. The automated inspection systems have been particularly appreciated for catching issues early, which has helped minimize rework and reduced overall production costs. Overall, customers value the line’s ability to maintain high precision while scaling production.
| Certifications and Standards
The Full Automatic SMT Assembly Line is fully compliant with international manufacturing and safety standards, including CE, RoHS, and ISO9001 certifications. This compliance ensures that every component of the system meets rigorous quality and safety standards, making it suitable for deployment in global markets. The line’s design and functionality align with industry best practices, providing manufacturers with the confidence that their production processes are safe, reliable, and efficient. By adhering to these standards, the system also helps manufacturers meet regulatory requirements for their final products, especially in highly regulated industries such as aerospace and automotive.
| About I.C.T Company and Factory
I.C.T is a leading provider of SMT and DIP manufacturing solutions with a focus on delivering high-performance, customizable systems for a wide range of industries. With years of experience and a dedicated engineering team, I.C.T provides comprehensive solutions that are tailored to meet the unique needs of each customer. The company operates global manufacturing facilities and offers ongoing technical support to ensure that customers get the most out of their equipment. I.C.T is committed to helping manufacturers streamline their production processes while maintaining the highest standards of quality and efficiency in their operations.
