English  |
SMT Line
I.C.T
| SMT Line Machine HS Code: | |
|---|---|
| Quantity: | |
| Flexible PCBA Production Line Solutions
Flexible PCBA production line solutions from I.C.T are developed for manufacturers handling frequent product changes and varied PCB designs. Unlike fixed-layout systems, this solution focuses on adaptability at both the equipment and process levels. It supports different board sizes, component types, and assembly requirements within the same production environment. By combining automated pcb assembly equipment with well-organized operator workstations, the line maintains efficiency even during small-batch or mixed production. This approach is especially suitable for factories seeking long-term scalability without rebuilding their entire SMT infrastructure. The solution balances automation and human interaction to support stable output across diverse PCBA manufacturing scenarios.
| Feature
SMT Line Structure Built for Adaptability
This flexible PCBA production line solution is structured to support rapid adjustments without disrupting overall workflow. Equipment is arranged to allow alternative routing paths, enabling manufacturers to reconfigure the line as product requirements change. Boards can move through different process sequences depending on complexity, making the system suitable for diverse applications. The design emphasizes clear separation between automated zones and operator-assisted areas, improving coordination. As a result, pcb assembly equipment can be utilized efficiently across multiple projects, reducing idle time and supporting stable output even when production plans shift frequently.
Printing Process Supporting Mixed Production
The printing stage in this flexible PCBA production line solution is designed to handle frequent changeovers with minimal disruption. Quick adjustment mechanisms allow operators to switch between PCB designs efficiently. Stable alignment and controlled paste application help maintain consistency across varying layouts. This is particularly important in environments where boards differ significantly in pad density and size. By maintaining reliable printing performance, the line reduces downstream variation and supports overall process stability. The printing process works in coordination with other pcb assembly equipment to ensure smooth transitions between product types.
Placement and Operator Interaction
Placement in this flexible PCBA production line solution is optimized to work alongside human operators rather than replacing them entirely. Clear workstation design supports SMT line operator workstation feeder loading, allowing fast material replenishment without interrupting machine cycles. Placement systems handle a wide range of component types, while operators focus on material preparation and verification. This balanced approach improves responsiveness during mixed production. By integrating operator activity into the line design, the solution maintains flexibility while keeping pcb assembly equipment running efficiently.
Reflow Soldering for Variable Boards
Reflow soldering within this flexible PCBA production line solution is designed to accommodate boards with different thermal requirements. Adjustable profiles allow smooth transitions between products without complex reconfiguration. Even heat distribution supports consistent solder joint formation across varied PCB designs. This flexibility is essential for manufacturers producing control boards, power boards, and signal boards on the same line. By ensuring thermal stability, the reflow process supports overall line reliability and prevents bottlenecks when switching between product types using shared pcb assembly equipment.
Inspection and Data-Based Control
Inspection plays a critical role in maintaining quality within flexible PCBA production line solutions. Automated inspection systems provide immediate feedback on placement and soldering results, allowing quick corrective actions. Collected data supports process evaluation and decision-making, especially in complex production environments. Concepts such as the difference of satisfiability modulo theories SMT vs linear programming highlight how logical verification and optimization differ, reflecting the importance of structured data analysis in manufacturing. This inspection strategy helps maintain consistency while supporting flexible production planning.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States manufacturing USB charging modules for aircraft seating systems. The project included an SMT assembly line paired with a conformal coating line to support product durability. I.C.T engineers assisted during system deployment and production startup, ensuring smooth coordination between processes. The solution combined automated printing, high-speed placement platforms such as SM481 and SM482, efficient board transfer using corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This setup enabled reliable production of compact electronic modules for aviation cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for flexible PCBA production line solutions across global markets. Support focuses on helping manufacturers adapt their lines to new products without compromising stability. Engineers assist with layout optimization, process adjustment, and operator workflow improvement. Special attention is given to coordinating operator workstations with automated pcb assembly equipment. Through continuous guidance and system optimization, I.C.T helps customers maintain efficient production even as product mixes and volumes change over time.
| Customer Feedback
Manufacturers using flexible PCBA production line solutions often value the system’s ability to handle frequent changes smoothly. Operators appreciate clear workstation organization and reduced pressure during material changes. Production teams report improved coordination between machines and human tasks, leading to fewer interruptions. Feedback also highlights better utilization of pcb assembly equipment across different projects. Overall, customers find that flexibility at the line level helps them respond quickly to new orders while maintaining consistent assembly quality.
| Certifications and Standards
Flexible PCBA production line solutions from I.C.T are designed in accordance with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 requirements. Each pcb assembly equipment setup is verified for mechanical stability, electrical safety, and process reliability. Compliance ensures that flexibility does not come at the cost of consistency or safety. Standardized validation procedures help manufacturers deploy the line confidently in regulated markets and long-term production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions focused on practical, adaptable production systems. The company operates multiple self-owned factories and serves customers in more than 70 countries. With a strong engineering team, I.C.T specializes in flexible line design, process optimization, and long-term technical support. Its solutions are widely used across lighting, industrial control, aerospace, and consumer electronics industries. Through continuous innovation and hands-on manufacturing experience, I.C.T delivers reliable flexible PCBA production line solutions for evolving global factories.
| Flexible PCBA Production Line Solutions
Flexible PCBA production line solutions from I.C.T are developed for manufacturers handling frequent product changes and varied PCB designs. Unlike fixed-layout systems, this solution focuses on adaptability at both the equipment and process levels. It supports different board sizes, component types, and assembly requirements within the same production environment. By combining automated pcb assembly equipment with well-organized operator workstations, the line maintains efficiency even during small-batch or mixed production. This approach is especially suitable for factories seeking long-term scalability without rebuilding their entire SMT infrastructure. The solution balances automation and human interaction to support stable output across diverse PCBA manufacturing scenarios.
| Feature
SMT Line Structure Built for Adaptability
This flexible PCBA production line solution is structured to support rapid adjustments without disrupting overall workflow. Equipment is arranged to allow alternative routing paths, enabling manufacturers to reconfigure the line as product requirements change. Boards can move through different process sequences depending on complexity, making the system suitable for diverse applications. The design emphasizes clear separation between automated zones and operator-assisted areas, improving coordination. As a result, pcb assembly equipment can be utilized efficiently across multiple projects, reducing idle time and supporting stable output even when production plans shift frequently.
Printing Process Supporting Mixed Production
The printing stage in this flexible PCBA production line solution is designed to handle frequent changeovers with minimal disruption. Quick adjustment mechanisms allow operators to switch between PCB designs efficiently. Stable alignment and controlled paste application help maintain consistency across varying layouts. This is particularly important in environments where boards differ significantly in pad density and size. By maintaining reliable printing performance, the line reduces downstream variation and supports overall process stability. The printing process works in coordination with other pcb assembly equipment to ensure smooth transitions between product types.
Placement and Operator Interaction
Placement in this flexible PCBA production line solution is optimized to work alongside human operators rather than replacing them entirely. Clear workstation design supports SMT line operator workstation feeder loading, allowing fast material replenishment without interrupting machine cycles. Placement systems handle a wide range of component types, while operators focus on material preparation and verification. This balanced approach improves responsiveness during mixed production. By integrating operator activity into the line design, the solution maintains flexibility while keeping pcb assembly equipment running efficiently.
Reflow Soldering for Variable Boards
Reflow soldering within this flexible PCBA production line solution is designed to accommodate boards with different thermal requirements. Adjustable profiles allow smooth transitions between products without complex reconfiguration. Even heat distribution supports consistent solder joint formation across varied PCB designs. This flexibility is essential for manufacturers producing control boards, power boards, and signal boards on the same line. By ensuring thermal stability, the reflow process supports overall line reliability and prevents bottlenecks when switching between product types using shared pcb assembly equipment.
Inspection and Data-Based Control
Inspection plays a critical role in maintaining quality within flexible PCBA production line solutions. Automated inspection systems provide immediate feedback on placement and soldering results, allowing quick corrective actions. Collected data supports process evaluation and decision-making, especially in complex production environments. Concepts such as the difference of satisfiability modulo theories SMT vs linear programming highlight how logical verification and optimization differ, reflecting the importance of structured data analysis in manufacturing. This inspection strategy helps maintain consistency while supporting flexible production planning.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States manufacturing USB charging modules for aircraft seating systems. The project included an SMT assembly line paired with a conformal coating line to support product durability. I.C.T engineers assisted during system deployment and production startup, ensuring smooth coordination between processes. The solution combined automated printing, high-speed placement platforms such as SM481 and SM482, efficient board transfer using corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This setup enabled reliable production of compact electronic modules for aviation cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for flexible PCBA production line solutions across global markets. Support focuses on helping manufacturers adapt their lines to new products without compromising stability. Engineers assist with layout optimization, process adjustment, and operator workflow improvement. Special attention is given to coordinating operator workstations with automated pcb assembly equipment. Through continuous guidance and system optimization, I.C.T helps customers maintain efficient production even as product mixes and volumes change over time.
| Customer Feedback
Manufacturers using flexible PCBA production line solutions often value the system’s ability to handle frequent changes smoothly. Operators appreciate clear workstation organization and reduced pressure during material changes. Production teams report improved coordination between machines and human tasks, leading to fewer interruptions. Feedback also highlights better utilization of pcb assembly equipment across different projects. Overall, customers find that flexibility at the line level helps them respond quickly to new orders while maintaining consistent assembly quality.
| Certifications and Standards
Flexible PCBA production line solutions from I.C.T are designed in accordance with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 requirements. Each pcb assembly equipment setup is verified for mechanical stability, electrical safety, and process reliability. Compliance ensures that flexibility does not come at the cost of consistency or safety. Standardized validation procedures help manufacturers deploy the line confidently in regulated markets and long-term production environments.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions focused on practical, adaptable production systems. The company operates multiple self-owned factories and serves customers in more than 70 countries. With a strong engineering team, I.C.T specializes in flexible line design, process optimization, and long-term technical support. Its solutions are widely used across lighting, industrial control, aerospace, and consumer electronics industries. Through continuous innovation and hands-on manufacturing experience, I.C.T delivers reliable flexible PCBA production line solutions for evolving global factories.
