English  |
I.C.T
| Quantity: | |
|---|---|
| Whole SMT Production Line
I.C.T delivers a state-of-the-art SMT PCB production line machine, combining over 22 years of expertise in surface mount technology. Our SMT line PCB solutions are tailored to fit the needs of PCB manufacturers globally. The line includes everything from PCB loading and printing to high-speed placement, reflow ovens, and automatic optical inspection (AOI). We provide full factory planning, custom layouts, labor cost estimates, and ROI forecasts, ensuring smooth operations from start to finish. With installations completed in just 3 days, training included (7-15 days), and a low operating power consumption of 18Kw/H, our system guarantees high-quality production with minimal energy waste. I.C.T is a trusted partner for companies worldwide, offering both PCB SMT line and SMT full line solutions.
| Feature
Automated SMT Line Workflow
Our SMT production line integrates all major equipment to provide a seamless workflow, improving efficiency and production quality. Loaders handle different PCB sizes, while high-speed pick-and-place machines ensure accurate component placement. The system includes reflow ovens with precise thermal control for flawless soldering and AOI for automatic visual inspections. Automated buffers and MES connectivity ensure smooth material flow, and the system offers real-time data tracking, which significantly enhances yield rates.
Paste Printing Precision
The SMT PCB production line features advanced paste printing capabilities with micron-precision auto printers. The system includes 3D SPI (Solder Paste Inspection) to verify paste application, ensuring minimal defects. The high-accuracy printing system guarantees consistent results across different PCB sizes and component types, providing a reliable foundation for successful SMT production. The system also supports low-temperature solder paste for sensitive components, increasing flexibility in product design.
High-Speed Placement
The pick-and-place machines in the SMT line PCB system utilize advanced JUKI systems for fast and precise component placement. With multi-nozzle configurations, the system processes a wide range of components, from the smallest 01005 to larger parts, with high speed and accuracy. Vision-guided placement ensures perfect alignment and eliminates misplacement errors, resulting in high-quality assemblies. The system’s automatic feeder replenishment ensures continuous operation without interruptions.
Reflow Oven Efficiency
Our reflow ovens feature 12+ zones and nitrogen support, ensuring uniform heating and reliable soldering. The system offers customizable profiles that adapt to specific PCB requirements, maintaining stable temperatures throughout the soldering process. This ensures high-quality solder joints and prevents component damage. The ovens are energy-efficient, consuming only 18Kw/H, making them ideal for both small and large-scale production.
Inspection and Testing
Automated Optical Inspection (AOI) is an integral part of our SMT production line. The AOI system uses high-definition 8K imaging to detect solder defects, misalignments, and other irregularities. AI-powered feedback adjusts placement processes in real time, reducing defects. The AOI system automatically rejects defective boards, ensuring only the highest-quality products move forward in the production line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In September 2025, I.C.T delivered a full SMT production line to a LED lighting factory in Saudi Arabia. The line, consisting of 13 machines, was designed to fit in a 21m × 5m space by creating a U-shaped layout. The equipment included vacuum loaders, full-auto printers, pick-and-place machines, L8 reflow oven, cooling conveyor, AOI, and MLS2400 separators. After 2 days of installation and 6 days of training, I.C.T engineer Roka successfully completed the handover, enabling the factory to begin production.
| Service and Training Support
I.C.T offers comprehensive after-sales support for the whole SMT production line.
Installation & Testing: Quick 3-day installation for minimal downtime.
Training: 7-15 days of training on operation, maintenance, software, and troubleshooting.
Global Support: Our support team, with over 15 years of international experience, ensures that you receive timely and effective solutions.
Parts & Maintenance: We provide fast shipping from our 8 global warehouses and offer remote diagnostics to ensure smooth operations.
| Client Testimonials
Our customers consistently praise our SMT line PCB systems for their reliability and efficiency. Engineers appreciate the system's stability, while operators find the software intuitive, making new team members productive in days. One customer highlighted our quick 2-hour remote service fixes, ensuring continuous production without significant disruptions.
| Certifications and Standards
Each SMT PCB production line machine we produce is certified to meet international standards:
CE, RoHS, ISO9001.
Pre-shipment testing ensures the safety and performance of each unit before delivery, providing assurance of top-quality and compliance from day one.
| About I.C.T Company and Factory
I.C.T Group is a leading provider of electronic manufacturing solutions with over 22 years of experience in the industry. We operate three fully owned factories and employ a dedicated team of 20 engineers. Our company is headquartered in Dongguan, China, with a 12,000m² facility that serves over 1600 customers across 72 countries. I.C.T offers a comprehensive range of services, from factory planning and equipment supply to ongoing technical support. We specialize in providing tailored SMT/DIP solutions and are committed to delivering the highest quality and most cost-effective solutions for our global clientele.
| Whole SMT Production Line
I.C.T delivers a state-of-the-art SMT PCB production line machine, combining over 22 years of expertise in surface mount technology. Our SMT line PCB solutions are tailored to fit the needs of PCB manufacturers globally. The line includes everything from PCB loading and printing to high-speed placement, reflow ovens, and automatic optical inspection (AOI). We provide full factory planning, custom layouts, labor cost estimates, and ROI forecasts, ensuring smooth operations from start to finish. With installations completed in just 3 days, training included (7-15 days), and a low operating power consumption of 18Kw/H, our system guarantees high-quality production with minimal energy waste. I.C.T is a trusted partner for companies worldwide, offering both PCB SMT line and SMT full line solutions.
| Feature
Automated SMT Line Workflow
Our SMT production line integrates all major equipment to provide a seamless workflow, improving efficiency and production quality. Loaders handle different PCB sizes, while high-speed pick-and-place machines ensure accurate component placement. The system includes reflow ovens with precise thermal control for flawless soldering and AOI for automatic visual inspections. Automated buffers and MES connectivity ensure smooth material flow, and the system offers real-time data tracking, which significantly enhances yield rates.
Paste Printing Precision
The SMT PCB production line features advanced paste printing capabilities with micron-precision auto printers. The system includes 3D SPI (Solder Paste Inspection) to verify paste application, ensuring minimal defects. The high-accuracy printing system guarantees consistent results across different PCB sizes and component types, providing a reliable foundation for successful SMT production. The system also supports low-temperature solder paste for sensitive components, increasing flexibility in product design.
High-Speed Placement
The pick-and-place machines in the SMT line PCB system utilize advanced JUKI systems for fast and precise component placement. With multi-nozzle configurations, the system processes a wide range of components, from the smallest 01005 to larger parts, with high speed and accuracy. Vision-guided placement ensures perfect alignment and eliminates misplacement errors, resulting in high-quality assemblies. The system’s automatic feeder replenishment ensures continuous operation without interruptions.
Reflow Oven Efficiency
Our reflow ovens feature 12+ zones and nitrogen support, ensuring uniform heating and reliable soldering. The system offers customizable profiles that adapt to specific PCB requirements, maintaining stable temperatures throughout the soldering process. This ensures high-quality solder joints and prevents component damage. The ovens are energy-efficient, consuming only 18Kw/H, making them ideal for both small and large-scale production.
Inspection and Testing
Automated Optical Inspection (AOI) is an integral part of our SMT production line. The AOI system uses high-definition 8K imaging to detect solder defects, misalignments, and other irregularities. AI-powered feedback adjusts placement processes in real time, reducing defects. The AOI system automatically rejects defective boards, ensuring only the highest-quality products move forward in the production line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In September 2025, I.C.T delivered a full SMT production line to a LED lighting factory in Saudi Arabia. The line, consisting of 13 machines, was designed to fit in a 21m × 5m space by creating a U-shaped layout. The equipment included vacuum loaders, full-auto printers, pick-and-place machines, L8 reflow oven, cooling conveyor, AOI, and MLS2400 separators. After 2 days of installation and 6 days of training, I.C.T engineer Roka successfully completed the handover, enabling the factory to begin production.
| Service and Training Support
I.C.T offers comprehensive after-sales support for the whole SMT production line.
Installation & Testing: Quick 3-day installation for minimal downtime.
Training: 7-15 days of training on operation, maintenance, software, and troubleshooting.
Global Support: Our support team, with over 15 years of international experience, ensures that you receive timely and effective solutions.
Parts & Maintenance: We provide fast shipping from our 8 global warehouses and offer remote diagnostics to ensure smooth operations.
| Client Testimonials
Our customers consistently praise our SMT line PCB systems for their reliability and efficiency. Engineers appreciate the system's stability, while operators find the software intuitive, making new team members productive in days. One customer highlighted our quick 2-hour remote service fixes, ensuring continuous production without significant disruptions.
| Certifications and Standards
Each SMT PCB production line machine we produce is certified to meet international standards:
CE, RoHS, ISO9001.
Pre-shipment testing ensures the safety and performance of each unit before delivery, providing assurance of top-quality and compliance from day one.
| About I.C.T Company and Factory
I.C.T Group is a leading provider of electronic manufacturing solutions with over 22 years of experience in the industry. We operate three fully owned factories and employ a dedicated team of 20 engineers. Our company is headquartered in Dongguan, China, with a 12,000m² facility that serves over 1600 customers across 72 countries. I.C.T offers a comprehensive range of services, from factory planning and equipment supply to ongoing technical support. We specialize in providing tailored SMT/DIP solutions and are committed to delivering the highest quality and most cost-effective solutions for our global clientele.
