English  |
I.C.T
| Quantity: | |
|---|---|
| LED Street Lamp Automatic Assembly Line
I.C.T supplies a complete LED street lamp Automatic assembly line from three owned factories and over 22 years of proven SMT experience. We deliver full factory planning, smart layouts, labor forecasts, and fast ROI for outdoor lighting makers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. Only one operator per shift. Power stays at 18Kw/H. We serve major street-light brands worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days covering software, maintenance, safety, and troubleshooting. Our 15-year global service keeps every lamp shining bright. This robust LED street lamp Automatic assembly line starts production fast, scales smoothly, and withstands harsh weather with top reliability.
| Feature
Automated Workflow
The LED street lamp Automatic assembly line connects all machines via MES for live data and maximum yields on large aluminum driver boards. Loaders handle long PCBs. Printers apply paste with camera precision on power chips and heatsinks. High-speed placers drop high-wattage LEDs perfectly. Reflow holds ±0.9°C for unbreakable joints. AOI scans instantly. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed wattage models with minimal downtime.
SMD Placement Technology
Placers in the LED street lamp Automatic assembly line use JUKI technology for ultra-fast, spot-on mounting of 3030/5050 LEDs and large drivers. They handle heavy components non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to different lamp shapes instantly. This eliminates errors in high-density layouts, boosts line speed, and supports mixed power classes with seamless transitions and rock-solid repeatability for 24/7 outdoor-grade production.
Reflow Oven Efficiency
Ovens deliver 12+ zones with independent convection for uniform heating in the LED street lamp Automatic assembly line. Nitrogen creates super-strong, bright joints that last decades. Profiles auto-match thick boards. Cooling prevents warping on aluminum. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for perfect pacing, inline sensors avoid stops during long runs, and energy-saving modes support non-stop high-output street-lamp manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or cold joints instantly. AI learns from every board. Feedback corrects placers immediately. This slashes defects in the LED street lamp Automatic assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in high-volume runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s LED street lamp Automatic assembly line doubles as a premium High-Quality PCBA Production Line for any demanding application. The fully automated setup starts with a vacuum loader, moves to an ultra-accurate auto printer for perfect solder paste deposition, continues with JUKI high-speed pick-and-place machines for micron-level component placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect before it leaves the line. This end-to-end LED street lamp Automatic assembly line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in automotive, medical, industrial, and outdoor lighting sectors worldwide.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LED street lamp Automatic assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED street lamp production the next day.
| Service and Training Support
I.C.T offers complete service for the LED street lamp Automatic assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance peak. Our 15-year multilingual support ensures your street lamps stay bright and reliable worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the LED street lamp Automatic assembly line. They praise rock-solid reflow ovens, safe overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED street lamp Automatic assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LED street lamp Automatic assembly line solutions. Visit anytime.
| LED Street Lamp Automatic Assembly Line
I.C.T supplies a complete LED street lamp Automatic assembly line from three owned factories and over 22 years of proven SMT experience. We deliver full factory planning, smart layouts, labor forecasts, and fast ROI for outdoor lighting makers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. Only one operator per shift. Power stays at 18Kw/H. We serve major street-light brands worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days covering software, maintenance, safety, and troubleshooting. Our 15-year global service keeps every lamp shining bright. This robust LED street lamp Automatic assembly line starts production fast, scales smoothly, and withstands harsh weather with top reliability.
| Feature
Automated Workflow
The LED street lamp Automatic assembly line connects all machines via MES for live data and maximum yields on large aluminum driver boards. Loaders handle long PCBs. Printers apply paste with camera precision on power chips and heatsinks. High-speed placers drop high-wattage LEDs perfectly. Reflow holds ±0.9°C for unbreakable joints. AOI scans instantly. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed wattage models with minimal downtime.
SMD Placement Technology
Placers in the LED street lamp Automatic assembly line use JUKI technology for ultra-fast, spot-on mounting of 3030/5050 LEDs and large drivers. They handle heavy components non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to different lamp shapes instantly. This eliminates errors in high-density layouts, boosts line speed, and supports mixed power classes with seamless transitions and rock-solid repeatability for 24/7 outdoor-grade production.
Reflow Oven Efficiency
Ovens deliver 12+ zones with independent convection for uniform heating in the LED street lamp Automatic assembly line. Nitrogen creates super-strong, bright joints that last decades. Profiles auto-match thick boards. Cooling prevents warping on aluminum. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for perfect pacing, inline sensors avoid stops during long runs, and energy-saving modes support non-stop high-output street-lamp manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or cold joints instantly. AI learns from every board. Feedback corrects placers immediately. This slashes defects in the LED street lamp Automatic assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in high-volume runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s LED street lamp Automatic assembly line doubles as a premium High-Quality PCBA Production Line for any demanding application. The fully automated setup starts with a vacuum loader, moves to an ultra-accurate auto printer for perfect solder paste deposition, continues with JUKI high-speed pick-and-place machines for micron-level component placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect before it leaves the line. This end-to-end LED street lamp Automatic assembly line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in automotive, medical, industrial, and outdoor lighting sectors worldwide.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LED street lamp Automatic assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED street lamp production the next day.
| Service and Training Support
I.C.T offers complete service for the LED street lamp Automatic assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance peak. Our 15-year multilingual support ensures your street lamps stay bright and reliable worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the LED street lamp Automatic assembly line. They praise rock-solid reflow ovens, safe overseas packing, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED street lamp Automatic assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LED street lamp Automatic assembly line solutions. Visit anytime.
