English  |
I.C.T
| Quantity: | |
|---|---|
| TV Production Line
I.C.T offers a complete LED tube SMT assemble production line from three owned factories and over 22 years of SMT experience. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for LED tube manufacturers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey LED tube SMT assemble production line launches production fast, scales easily, and delivers bright, reliable tubes with proven quality and expert support.
| Feature
Automated Tube Flow
The LED tube SMT assemble production line connects every machine via MES for real-time data and higher yields on LED tube boards. Loaders handle long tube PCBs. Printers apply paste with camera precision on LED chips and drivers. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans with AI. Unloaders sort automatically. Buffers keep flow steady, remote access allows monitoring anywhere, auto recipes switch quickly, and full traceability supports mixed tube lengths with minimal downtime.
Paste Printing Precision
Printers in the LED tube SMT assemble production line lock stencils micron-accurate and fit frames for long tube boards. Quick swaps reduce downtime. Auto dispense and cleaning keep prints consistent. 3D SPI verifies paste volume to prevent defects. This is essential for high-brightness LED tubes. Multiple paste types work, including low-temp for drivers. Squeegee pressure adjusts for even coverage on aluminum substrates, boosting reliability, reducing rework, and enabling fast new tube designs with stable results and higher daily output.
High-Speed Placement
Placers in the LED tube SMT assemble production line use JUKI technology for ultra-fast, spot-on LED mounting on tube PCBs. They handle 01005 to large drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to different tube lengths instantly. This eliminates errors in long layouts, boosts line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume tube production.
Reflow Soldering Control
Ovens deliver 12+ zones with independent convection for uniform heating in the LED tube SMT assemble production line. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping on aluminum. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output tube manufacturing.
Inspection and Quality Assurance
AOI captures 8K images at full speed, detecting misplacements or solder issues instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the LED tube SMT assemble production line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied tube runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s LED tube SMT assemble production line also serves as a premium ful-auto PCBA Production Line for any demanding project. The fully automated setup starts with a SMT loader, moves to an ultra-accurate solder paste printer for perfect solder paste deposition, continues with Yamaha high-speed pick-and-place for micron-level component placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect before it leaves the line. This end-to-end LED tube SMT assemble production line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in automotive, medical, industrial, and lighting sectors worldwide with proven performance and dedicated support.
| Customer Success Video
In September 2025, I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LED tube SMT assemble production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI5146, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED tube production the next day.
| Service and Training Support
I.C.T provides end-to-end service for the LED tube SMT assemble production line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance peak. Our 15-year multilingual support ensures your tube production runs smoothly and grows with the latest technology and best practices worldwide.
| Customer Feedback
Customers love our 2-hour remote fixes on the LED tube SMT assemble production line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days. Customers also note how reliable the equipment stays during long runs and how careful packing protects everything in transit. They appreciate quick parts delivery and how training turns beginners into experts fast, keeping production steady and costs low over time.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED tube SMT assemble production line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one. These standards prove our commitment to quality materials, safe design, and innovative features that meet global rules. We check every detail before shipping, from electrical safety to material use, ensuring customers get reliable lines that work perfectly in any country with full trust and long-term value.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LED tube SMT assemble production line solutions. Our team works hard every day to improve designs, test new ideas, and support customers everywhere. We grow fast because we focus on good service, new tech, and strong partnerships. Visit anytime to see our work and meet the people behind the lines.
| TV Production Line
I.C.T offers a complete LED tube SMT assemble production line from three owned factories and over 22 years of SMT experience. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for LED tube manufacturers. Lines are semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey LED tube SMT assemble production line launches production fast, scales easily, and delivers bright, reliable tubes with proven quality and expert support.
| Feature
Automated Tube Flow
The LED tube SMT assemble production line connects every machine via MES for real-time data and higher yields on LED tube boards. Loaders handle long tube PCBs. Printers apply paste with camera precision on LED chips and drivers. High-speed placers drop tiny parts perfectly. Reflow holds ±0.9°C for strong joints. AOI scans with AI. Unloaders sort automatically. Buffers keep flow steady, remote access allows monitoring anywhere, auto recipes switch quickly, and full traceability supports mixed tube lengths with minimal downtime.
Paste Printing Precision
Printers in the LED tube SMT assemble production line lock stencils micron-accurate and fit frames for long tube boards. Quick swaps reduce downtime. Auto dispense and cleaning keep prints consistent. 3D SPI verifies paste volume to prevent defects. This is essential for high-brightness LED tubes. Multiple paste types work, including low-temp for drivers. Squeegee pressure adjusts for even coverage on aluminum substrates, boosting reliability, reducing rework, and enabling fast new tube designs with stable results and higher daily output.
High-Speed Placement
Placers in the LED tube SMT assemble production line use JUKI technology for ultra-fast, spot-on LED mounting on tube PCBs. They handle 01005 to large drivers non-stop. Vision systems guarantee zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to different tube lengths instantly. This eliminates errors in long layouts, boosts line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume tube production.
Reflow Soldering Control
Ovens deliver 12+ zones with independent convection for uniform heating in the LED tube SMT assemble production line. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping on aluminum. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output tube manufacturing.
Inspection and Quality Assurance
AOI captures 8K images at full speed, detecting misplacements or solder issues instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the LED tube SMT assemble production line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied tube runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s LED tube SMT assemble production line also serves as a premium ful-auto PCBA Production Line for any demanding project. The fully automated setup starts with a SMT loader, moves to an ultra-accurate solder paste printer for perfect solder paste deposition, continues with Yamaha high-speed pick-and-place for micron-level component placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect before it leaves the line. This end-to-end LED tube SMT assemble production line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in automotive, medical, industrial, and lighting sectors worldwide with proven performance and dedicated support.
| Customer Success Video
In September 2025, I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic LED tube SMT assemble production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI5146, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED tube production the next day.
| Service and Training Support
I.C.T provides end-to-end service for the LED tube SMT assemble production line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades keep performance peak. Our 15-year multilingual support ensures your tube production runs smoothly and grows with the latest technology and best practices worldwide.
| Customer Feedback
Customers love our 2-hour remote fixes on the LED tube SMT assemble production line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days. Customers also note how reliable the equipment stays during long runs and how careful packing protects everything in transit. They appreciate quick parts delivery and how training turns beginners into experts fast, keeping production steady and costs low over time.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED tube SMT assemble production line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one. These standards prove our commitment to quality materials, safe design, and innovative features that meet global rules. We check every detail before shipping, from electrical safety to material use, ensuring customers get reliable lines that work perfectly in any country with full trust and long-term value.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable LED tube SMT assemble production line solutions. Our team works hard every day to improve designs, test new ideas, and support customers everywhere. We grow fast because we focus on good service, new tech, and strong partnerships. Visit anytime to see our work and meet the people behind the lines.
