English  |
I.C.T
| Quantity: | |
|---|---|
| Automatic Lamp Assembly Line
I.C.T offers a comprehensive automatic lamp assembly line for efficient LED lamp production. With over 22 years of experience, we provide tailored solutions for manufacturers, including production line LED lamp assembly systems, LED street light assembly line, and LED screen assembly line setups. Our solutions range from semi-automatic to full-automatic configurations, ensuring optimal performance with a quick 3-day installation, energy-efficient operation, and thorough training. With support from our global service team, we deliver high-quality products with minimal downtime.
| Feature
Automated SMT Line Flow
The automatic lamp assembly line integrates advanced machines for seamless production. It includes loaders, auto printers for precise paste application, pick-and-place machines, and reflow ovens with controlled thermal profiles. AOI systems ensure real-time quality checks. The production line boosts efficiency, improves yields, and offers 100% traceability for LED lamp assembly line production. MES connectivity ensures smooth material flow and real-time data monitoring, enhancing productivity and reducing errors.
Paste Printing Precision
Our automatic lamp assembly line uses auto printers for precise solder paste application. The system supports 3D SPI (Solder Paste Inspection) to ensure the accuracy of paste application, which is crucial for LED lamp assembly line production. High-precision alignment ensures uniform layers, reducing defects and improving the overall reliability of the assembly process. Various paste options, including low-temperature pastes for sensitive components, are supported, ensuring flexibility in production.
High-Speed Placement
The pick-and-place machines in our automatic lamp assembly line provide high-speed, accurate component placement. Using JUKI systems, the machines handle components ranging from 01005 to larger parts, ensuring perfect alignment and high-speed production. The system supports mixed-assembly runs, making it suitable for both LED lamp assembly line and LED street light assembly line applications. With automatic replenishment and flexible software, the machines ensure continuous, reliable operation.
Reflow Oven Efficiency
Our reflow ovens feature multiple temperature zones and nitrogen support for high-quality soldering. The system maintains precise temperature profiles, essential for LED lamp assembly line production, ensuring durable solder joints and preventing component damage. Energy-efficient design (18Kw/H) minimizes costs, while cooling systems prevent thermal distortion. Automated profile adjustments ensure optimal performance for various PCB types, making the system adaptable to LED street light assembly line requirements.
Inspection and Testing
The AOI system in the automatic lamp assembly line performs high-speed, high-accuracy visual inspections of PCBs. Using advanced 8K imaging, the system identifies soldering defects and misalignments, ensuring that only flawless products move forward. The feedback loop between AOI and placement machines allows for real-time corrections, reducing defects in LED lamp assembly line production. The system ensures efficient quality control while maintaining high throughput.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In September 2025, I.C.T successfully delivered a full automatic lamp assembly line to a LED lighting factory in Saudi Arabia. The project included 13 machines, including vacuum loaders, auto printers, pick-and-place machines, L8 reflow ovens, cooling conveyors, AOI, and MLS2400 separators. After just 2 days of installation and 6 days of training, I.C.T engineer Roka completed the handover, enabling the factory to start production of LED lamps efficiently within a week.
| Service and Training Support
I.C.T offers a full range of services for the automatic lamp assembly line.
Installation & Testing: Quick 3-day setup and commissioning.
Training: 7-15 days of training on equipment operation, software, and troubleshooting.
Global Support: 15 years of international service experience, with 24/7 remote diagnostics and on-site visits when needed.
Parts & Maintenance: Fast shipping from our 8 global warehouses ensures smooth, uninterrupted production.
| Client Testimonials
Customers appreciate the reliability and flexibility of our LED lamp assembly line systems. One client praised the quick remote support, highlighting how engineers solved issues within 2 hours. Another customer mentioned that the system’s intuitive software enabled their team to become productive in just days. Overall, the efficiency gains have led to increased production capacity and reduced downtime.
| Certifications and Standards
I.C.T automatic lamp assembly line meets international quality and safety standards:
CE, RoHS, ISO9001 certified.
All equipment undergoes pre-shipment testing, ensuring high performance and safety from day one.
| About I.C.T Company and Factory
I.C.T Group is a trusted leader in electronics manufacturing solutions. With over 22 years of experience, we provide high-quality SMT solutions for global customers. Our automatic lamp assembly line systems serve industries like LED lighting, automotive, and consumer electronics. Headquartered in Dongguan, China, we operate three factories and have a team of 20 engineers. Our solutions help over 1600 customers across 72 countries streamline their production lines and maximize efficiency.
| Automatic Lamp Assembly Line
I.C.T offers a comprehensive automatic lamp assembly line for efficient LED lamp production. With over 22 years of experience, we provide tailored solutions for manufacturers, including production line LED lamp assembly systems, LED street light assembly line, and LED screen assembly line setups. Our solutions range from semi-automatic to full-automatic configurations, ensuring optimal performance with a quick 3-day installation, energy-efficient operation, and thorough training. With support from our global service team, we deliver high-quality products with minimal downtime.
| Feature
Automated SMT Line Flow
The automatic lamp assembly line integrates advanced machines for seamless production. It includes loaders, auto printers for precise paste application, pick-and-place machines, and reflow ovens with controlled thermal profiles. AOI systems ensure real-time quality checks. The production line boosts efficiency, improves yields, and offers 100% traceability for LED lamp assembly line production. MES connectivity ensures smooth material flow and real-time data monitoring, enhancing productivity and reducing errors.
Paste Printing Precision
Our automatic lamp assembly line uses auto printers for precise solder paste application. The system supports 3D SPI (Solder Paste Inspection) to ensure the accuracy of paste application, which is crucial for LED lamp assembly line production. High-precision alignment ensures uniform layers, reducing defects and improving the overall reliability of the assembly process. Various paste options, including low-temperature pastes for sensitive components, are supported, ensuring flexibility in production.
High-Speed Placement
The pick-and-place machines in our automatic lamp assembly line provide high-speed, accurate component placement. Using JUKI systems, the machines handle components ranging from 01005 to larger parts, ensuring perfect alignment and high-speed production. The system supports mixed-assembly runs, making it suitable for both LED lamp assembly line and LED street light assembly line applications. With automatic replenishment and flexible software, the machines ensure continuous, reliable operation.
Reflow Oven Efficiency
Our reflow ovens feature multiple temperature zones and nitrogen support for high-quality soldering. The system maintains precise temperature profiles, essential for LED lamp assembly line production, ensuring durable solder joints and preventing component damage. Energy-efficient design (18Kw/H) minimizes costs, while cooling systems prevent thermal distortion. Automated profile adjustments ensure optimal performance for various PCB types, making the system adaptable to LED street light assembly line requirements.
Inspection and Testing
The AOI system in the automatic lamp assembly line performs high-speed, high-accuracy visual inspections of PCBs. Using advanced 8K imaging, the system identifies soldering defects and misalignments, ensuring that only flawless products move forward. The feedback loop between AOI and placement machines allows for real-time corrections, reducing defects in LED lamp assembly line production. The system ensures efficient quality control while maintaining high throughput.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In September 2025, I.C.T successfully delivered a full automatic lamp assembly line to a LED lighting factory in Saudi Arabia. The project included 13 machines, including vacuum loaders, auto printers, pick-and-place machines, L8 reflow ovens, cooling conveyors, AOI, and MLS2400 separators. After just 2 days of installation and 6 days of training, I.C.T engineer Roka completed the handover, enabling the factory to start production of LED lamps efficiently within a week.
| Service and Training Support
I.C.T offers a full range of services for the automatic lamp assembly line.
Installation & Testing: Quick 3-day setup and commissioning.
Training: 7-15 days of training on equipment operation, software, and troubleshooting.
Global Support: 15 years of international service experience, with 24/7 remote diagnostics and on-site visits when needed.
Parts & Maintenance: Fast shipping from our 8 global warehouses ensures smooth, uninterrupted production.
| Client Testimonials
Customers appreciate the reliability and flexibility of our LED lamp assembly line systems. One client praised the quick remote support, highlighting how engineers solved issues within 2 hours. Another customer mentioned that the system’s intuitive software enabled their team to become productive in just days. Overall, the efficiency gains have led to increased production capacity and reduced downtime.
| Certifications and Standards
I.C.T automatic lamp assembly line meets international quality and safety standards:
CE, RoHS, ISO9001 certified.
All equipment undergoes pre-shipment testing, ensuring high performance and safety from day one.
| About I.C.T Company and Factory
I.C.T Group is a trusted leader in electronics manufacturing solutions. With over 22 years of experience, we provide high-quality SMT solutions for global customers. Our automatic lamp assembly line systems serve industries like LED lighting, automotive, and consumer electronics. Headquartered in Dongguan, China, we operate three factories and have a team of 20 engineers. Our solutions help over 1600 customers across 72 countries streamline their production lines and maximize efficiency.
