English  |
LED Module Manufacturing Assembly Line
I.C.T
| Quantity: | |
|---|---|
| LED Module Manufacturing Assembly Line
I.C.T delivers a complete led module manufacturing assembly line backed by three owned factories and more than 22 years of expertise in SMT technology. We offer full factory planning, custom layouts, labor estimates, and clear ROI advice for LED module makers. Our lines range from semi-auto to full-auto, including loaders, printers, high-speed placers, reflow ovens, AOI systems, and unloaders. One operator handles the shift easily. Power stays low at 18Kw/H. We serve LED display, signage, and lighting companies worldwide. Setup takes just 3 days with checks on air, power, exhaust, lighting, and 23±0.9°C conditions. Training runs 7-15 days on software, daily care, safety rules, and fixes. Our 15-year global service keeps lines running smooth. This turnkey system speeds your start, allows easy growth, and lowers risks for new or growing LED businesses with proven results and expert help.
| Detailed Product Features
Seamless Automation Flow
The led module manufacturing assembly line connects every machine through smart software for real-time data and better yields in LED module work. Loaders feed boards of different sizes. Printers add paste with camera guidance on LED chips and drivers. Placers put tiny 01005 parts fast and exact. Reflow holds temperature steady at ±0.9°C for strong solder joints. AOI checks quality with AI help. Unloaders sort good and bad boards. This setup raises yields over 25% in High Speed SMD Production Line. It fits small or large modules. Buffers keep the flow even, remote tools let you watch from anywhere, auto recipes change quick, and tracking follows every part for mix runs with less stop time and full rule follow.
Accurate Paste System
Printers on the led module manufacturing assembly line lock stencils with micron accuracy and fit frames for module sizes. Fast changes cut wait time. Auto fill and clean keep prints the same every time. 3D checks measure paste to stop early mistakes. This matters for dense LED layouts or fine lines. It works with many paste types, including low-heat for delicate parts. The squeegee adjusts pressure for even cover on rough boards, raising print quality, cutting waste, letting quick design changes in new LED work with steady good results, higher speed, fewer fixes, and more output each shift.
Component Placement Module
Printers on the led module manufacturing assembly line lock stencils with micron accuracy and fit frames for module sizes. Fast changes cut wait time. Auto fill and clean keep prints the same every time. 3D checks measure paste to stop early mistakes. This matters for dense LED layouts or fine lines. It works with many paste types, including low-heat for delicate parts. The squeegee adjusts pressure for even cover on rough boards, raising print quality, cutting waste, letting quick design changes in new LED work with steady good results, higher speed, fewer fixes, and more output each shift.
Reliable Reflow Process
Ovens come with 12+ zones and separate air flow for even heat across the led module manufacturing assembly line. Nitrogen gives tough joints for LED power or lights. Profiles match board needs auto. Cooling stops warp in big modules. Heat save hits 18Kw/H mark. Touch screens hold many profiles. Key for LED work in tough spots. Conveyors link software for right speed, easy adjust, built checks to no stop in long runs, safe hand off, back big make non-stop, and green power use.
Smart Inspection Tools
AOI takes 8K photos quick, spots wrong place or solder bad in modules. AI learns from daily work. It sends fix to placers right away. Drops bad parts in led module manufacturing assembly line. Gives reports for better ways. Auto bad go side no halt, save all info for look and fast fix in many kinds with less down, good track, and auto notes.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T multiple SMT production line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB magazine loader | Automatically loads bare PCBs to the line. |
| SMT Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: PCB 2d code laser marking machine/Label Mounter/Inkjet Printer |
| Stencil cleaning machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Manual PCB depaneling machine | Cut the PCBA into the final product |
| Customer Success Video
An Algerian client making functional phones visited our factory for machine acceptance. They brought more than ten PCBs and all materials. We ran live production to show real performance. The full-auto printer applied paste perfectly first. SPI checked every deposit for accuracy. RX-8 handled small parts at high speed. RS-1R placed larger ones with precision. Tray feeder supplied shields without pause. Reflow soldered everything strong. AOI scanned and found no issues. The 5700 separator cut panels clean. Whole run went smooth and fast. This demo fits led module manufacturing assembly line ideas to phone work, showing wide use. Client loved speed, quality, and easy flow. They approved all boards and plan same setup back home.
| Support and Training
I.C.T offers full support for the led module manufacturing assembly line from start to long-term use. Our team installs in 3 days with full checks. Engineers train staff 7-15 days on all machines and software. We give maintenance tips, upgrades, and spare parts fast. Service reaches worldwide with 15 years experience. Managers fix issues quick by phone or visit. Assistants make sure no problem missed. We help improve lines over time for better speed and less stop. Remote tools allow instant help. Yearly visits keep equipment like new with fresh ideas and adjustments.
| User Feedback Highlights
Customers love our engineers' fast overseas help for the led module manufacturing assembly line. They praise stable equipment run and low downtime. Safe packing keeps machines perfect in shipping. Quick answers solve problems in hours. Lines work reliable with high output every day. Training makes new staff ready fast.
| Quality Standards Met
I.C.T has CE for safety rules, RoHS for no bad materials, ISO9001 for quality control, and patents for new ideas. These show our led module manufacturing assembly line is safe and top quality worldwide. We test every machine hard before send.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories with many staff and 20 engineers. We grow fast over 25 years and serve 1600 clients in 72 countries. Factories are 12000m² with strict tests and quality systems every step. We give full solutions around the world for LED. Own make means quick delivery and good price. Come see our real work anytime.
| LED Module Manufacturing Assembly Line
I.C.T delivers a complete led module manufacturing assembly line backed by three owned factories and more than 22 years of expertise in SMT technology. We offer full factory planning, custom layouts, labor estimates, and clear ROI advice for LED module makers. Our lines range from semi-auto to full-auto, including loaders, printers, high-speed placers, reflow ovens, AOI systems, and unloaders. One operator handles the shift easily. Power stays low at 18Kw/H. We serve LED display, signage, and lighting companies worldwide. Setup takes just 3 days with checks on air, power, exhaust, lighting, and 23±0.9°C conditions. Training runs 7-15 days on software, daily care, safety rules, and fixes. Our 15-year global service keeps lines running smooth. This turnkey system speeds your start, allows easy growth, and lowers risks for new or growing LED businesses with proven results and expert help.
| Detailed Product Features
Seamless Automation Flow
The led module manufacturing assembly line connects every machine through smart software for real-time data and better yields in LED module work. Loaders feed boards of different sizes. Printers add paste with camera guidance on LED chips and drivers. Placers put tiny 01005 parts fast and exact. Reflow holds temperature steady at ±0.9°C for strong solder joints. AOI checks quality with AI help. Unloaders sort good and bad boards. This setup raises yields over 25% in High Speed SMD Production Line. It fits small or large modules. Buffers keep the flow even, remote tools let you watch from anywhere, auto recipes change quick, and tracking follows every part for mix runs with less stop time and full rule follow.
Accurate Paste System
Printers on the led module manufacturing assembly line lock stencils with micron accuracy and fit frames for module sizes. Fast changes cut wait time. Auto fill and clean keep prints the same every time. 3D checks measure paste to stop early mistakes. This matters for dense LED layouts or fine lines. It works with many paste types, including low-heat for delicate parts. The squeegee adjusts pressure for even cover on rough boards, raising print quality, cutting waste, letting quick design changes in new LED work with steady good results, higher speed, fewer fixes, and more output each shift.
Component Placement Module
Printers on the led module manufacturing assembly line lock stencils with micron accuracy and fit frames for module sizes. Fast changes cut wait time. Auto fill and clean keep prints the same every time. 3D checks measure paste to stop early mistakes. This matters for dense LED layouts or fine lines. It works with many paste types, including low-heat for delicate parts. The squeegee adjusts pressure for even cover on rough boards, raising print quality, cutting waste, letting quick design changes in new LED work with steady good results, higher speed, fewer fixes, and more output each shift.
Reliable Reflow Process
Ovens come with 12+ zones and separate air flow for even heat across the led module manufacturing assembly line. Nitrogen gives tough joints for LED power or lights. Profiles match board needs auto. Cooling stops warp in big modules. Heat save hits 18Kw/H mark. Touch screens hold many profiles. Key for LED work in tough spots. Conveyors link software for right speed, easy adjust, built checks to no stop in long runs, safe hand off, back big make non-stop, and green power use.
Smart Inspection Tools
AOI takes 8K photos quick, spots wrong place or solder bad in modules. AI learns from daily work. It sends fix to placers right away. Drops bad parts in led module manufacturing assembly line. Gives reports for better ways. Auto bad go side no halt, save all info for look and fast fix in many kinds with less down, good track, and auto notes.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T multiple SMT production line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB magazine loader | Automatically loads bare PCBs to the line. |
| SMT Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: PCB 2d code laser marking machine/Label Mounter/Inkjet Printer |
| Stencil cleaning machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Manual PCB depaneling machine | Cut the PCBA into the final product |
| Customer Success Video
An Algerian client making functional phones visited our factory for machine acceptance. They brought more than ten PCBs and all materials. We ran live production to show real performance. The full-auto printer applied paste perfectly first. SPI checked every deposit for accuracy. RX-8 handled small parts at high speed. RS-1R placed larger ones with precision. Tray feeder supplied shields without pause. Reflow soldered everything strong. AOI scanned and found no issues. The 5700 separator cut panels clean. Whole run went smooth and fast. This demo fits led module manufacturing assembly line ideas to phone work, showing wide use. Client loved speed, quality, and easy flow. They approved all boards and plan same setup back home.
| Support and Training
I.C.T offers full support for the led module manufacturing assembly line from start to long-term use. Our team installs in 3 days with full checks. Engineers train staff 7-15 days on all machines and software. We give maintenance tips, upgrades, and spare parts fast. Service reaches worldwide with 15 years experience. Managers fix issues quick by phone or visit. Assistants make sure no problem missed. We help improve lines over time for better speed and less stop. Remote tools allow instant help. Yearly visits keep equipment like new with fresh ideas and adjustments.
| User Feedback Highlights
Customers love our engineers' fast overseas help for the led module manufacturing assembly line. They praise stable equipment run and low downtime. Safe packing keeps machines perfect in shipping. Quick answers solve problems in hours. Lines work reliable with high output every day. Training makes new staff ready fast.
| Quality Standards Met
I.C.T has CE for safety rules, RoHS for no bad materials, ISO9001 for quality control, and patents for new ideas. These show our led module manufacturing assembly line is safe and top quality worldwide. We test every machine hard before send.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories with many staff and 20 engineers. We grow fast over 25 years and serve 1600 clients in 72 countries. Factories are 12000m² with strict tests and quality systems every step. We give full solutions around the world for LED. Own make means quick delivery and good price. Come see our real work anytime.
