English  |
I.C.T
| Quantity: | |
|---|---|
| SMT LED Bulb Assembly Line
I.C.T presents a sophisticated LED bulb assembly line drawn from three private factories and more than 22 years of quiet mastery in SMT work. We offer complete factory design, careful layouts, sensible labor planning, and honest ROI guidance for bulb makers. Lines appear in semi-auto or full-auto form, including loaders, printers, placers, reflow ovens, AOI, and unloaders. One attentive operator suffices per shift. Power remains low at 18Kw/H. We serve lighting houses across the world. Installation concludes in 3 days, covering air, power, exhaust, lighting, and 23±0.9°C balance. Training extends 7-15 days, embracing software, upkeep, safety, and remedy. Our 15-year global care stands ready. This graceful LED bulb assembly line begins swiftly, expands naturally, and brings lasting light with quiet confidence and proven care.
| Feature
Automated Workflow
The LED bulb assembly line guides boards with calm precision through MES for immediate insight and rising yields on bulb drivers. Loaders accept round or shaped PCBs. Printers lay paste under steady camera watch. Placers set tiny LEDs with perfect touch. Reflow keeps ±0.9°C for enduring bonds. AOI examines with quiet intelligence. Unloaders release finished work. Buffers maintain serene rhythm, remote view allows distant care, auto recipes shift smoothly, and full tracking watches every part for varied bulbs with little pause in the assembly line of the LED light.
SMD Placement Technology
Placers in the LED bulb assembly line employ JUKI grace for swift, sure LED mounting on bulb boards. They take 01005 to larger parts without hesitation. Vision ensures flawless aim. Multi-nozzle dance reaches high speed. Feeders renew themselves for unbroken flow. Software knows bulb patterns at once. This removes error in close spaces, raises line tempo, and welcomes mixed batches with easy passage and faithful repeat for constant high-volume bulb creation.
Reflow Oven Efficiency
Ovens bring 12+ zones with separate air for balanced warmth in the LED bulb assembly line. Nitrogen offers bright, lasting joints. Profiles match board needs without effort. Cooling guards against bend. Heat return reaches 18Kw/H. Screens keep many settings. Conveyors join software for right pace, easy shift, inner watch to no halt in long work, safe carry, big make without cease, green power.
Inspection and Testing
AOI takes 8K views quick, finds wrong place or solder bad in bulbs. AI grows wiser from work. Sends cure to placer fast. Cuts bad in LED bulb assembly line. Report points better path. Auto bad side no stop, save all for look and quick mend in many kind less down, good follow, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T makes a real High-Quality PCBA Production Line. Vacuum loader give board. Auto printer put paste right. JUKI placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work — car, health, light. Board come ready real world. We back full.
| Customer Success Video
In September 2025, I.C.T engineer Roka arrived at a home LED lighting factory for installation and training. The customer required a full-automatic LED bulb assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We reshaped it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED bulb production the next day.
| Service and Training Support
I.C.T extends full care for the LED bulb assembly line from first thought to daily light. Installation and check take only 3 days. Engineers teach your team 7-15 days on machines and software. Parts come quick from 8 world warehouses. Remote look and site visit fix trouble fast. Regular check and new keep best. Our 15-year many-language help makes sure your bulb making stays bright and grows with fresh way and own plan.
| Client Testimonials
Customers like our 2-hour far help on the LED bulb assembly line. They say ovens steady 24/7. Pack safe trip. Answer fast. Engineer good over sea. Software easy, new man learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patent show every LED bulb assembly line safe clean. Full test before go, work good day one all place.
| About I.C.T Company and Factory
Three factory 12,000m² total. 89 people, 20 engineer. 25 year help 1600 buy 72 land. Own make new, hard check all step, store every place. Fast send, good price, strong LED bulb assembly line. Come see time.
| SMT LED Bulb Assembly Line
I.C.T presents a sophisticated LED bulb assembly line drawn from three private factories and more than 22 years of quiet mastery in SMT work. We offer complete factory design, careful layouts, sensible labor planning, and honest ROI guidance for bulb makers. Lines appear in semi-auto or full-auto form, including loaders, printers, placers, reflow ovens, AOI, and unloaders. One attentive operator suffices per shift. Power remains low at 18Kw/H. We serve lighting houses across the world. Installation concludes in 3 days, covering air, power, exhaust, lighting, and 23±0.9°C balance. Training extends 7-15 days, embracing software, upkeep, safety, and remedy. Our 15-year global care stands ready. This graceful LED bulb assembly line begins swiftly, expands naturally, and brings lasting light with quiet confidence and proven care.
| Feature
Automated Workflow
The LED bulb assembly line guides boards with calm precision through MES for immediate insight and rising yields on bulb drivers. Loaders accept round or shaped PCBs. Printers lay paste under steady camera watch. Placers set tiny LEDs with perfect touch. Reflow keeps ±0.9°C for enduring bonds. AOI examines with quiet intelligence. Unloaders release finished work. Buffers maintain serene rhythm, remote view allows distant care, auto recipes shift smoothly, and full tracking watches every part for varied bulbs with little pause in the assembly line of the LED light.
SMD Placement Technology
Placers in the LED bulb assembly line employ JUKI grace for swift, sure LED mounting on bulb boards. They take 01005 to larger parts without hesitation. Vision ensures flawless aim. Multi-nozzle dance reaches high speed. Feeders renew themselves for unbroken flow. Software knows bulb patterns at once. This removes error in close spaces, raises line tempo, and welcomes mixed batches with easy passage and faithful repeat for constant high-volume bulb creation.
Reflow Oven Efficiency
Ovens bring 12+ zones with separate air for balanced warmth in the LED bulb assembly line. Nitrogen offers bright, lasting joints. Profiles match board needs without effort. Cooling guards against bend. Heat return reaches 18Kw/H. Screens keep many settings. Conveyors join software for right pace, easy shift, inner watch to no halt in long work, safe carry, big make without cease, green power.
Inspection and Testing
AOI takes 8K views quick, finds wrong place or solder bad in bulbs. AI grows wiser from work. Sends cure to placer fast. Cuts bad in LED bulb assembly line. Report points better path. Auto bad side no stop, save all for look and quick mend in many kind less down, good follow, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T makes a real High-Quality PCBA Production Line. Vacuum loader give board. Auto printer put paste right. JUKI placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work — car, health, light. Board come ready real world. We back full.
| Customer Success Video
In September 2025, I.C.T engineer Roka arrived at a home LED lighting factory for installation and training. The customer required a full-automatic LED bulb assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We reshaped it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED bulb production the next day.
| Service and Training Support
I.C.T extends full care for the LED bulb assembly line from first thought to daily light. Installation and check take only 3 days. Engineers teach your team 7-15 days on machines and software. Parts come quick from 8 world warehouses. Remote look and site visit fix trouble fast. Regular check and new keep best. Our 15-year many-language help makes sure your bulb making stays bright and grows with fresh way and own plan.
| Client Testimonials
Customers like our 2-hour far help on the LED bulb assembly line. They say ovens steady 24/7. Pack safe trip. Answer fast. Engineer good over sea. Software easy, new man learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patent show every LED bulb assembly line safe clean. Full test before go, work good day one all place.
| About I.C.T Company and Factory
Three factory 12,000m² total. 89 people, 20 engineer. 25 year help 1600 buy 72 land. Own make new, hard check all step, store every place. Fast send, good price, strong LED bulb assembly line. Come see time.
