English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| LED SMT Production Line
The led smt production line from I.C.T is developed for manufacturers focused on LED lighting products that demand consistency, stability, and efficient throughput. This solution integrates key SMT processes into a unified system designed specifically for LED applications, including driver boards and MCPCB-based products. Rather than emphasizing extreme speed alone, the line prioritizes controlled assembly conditions and balanced automation. It supports both standardized and customized LED designs, allowing manufacturers to adapt quickly to changing market requirements. As a wholesale SMT line for LED manufacturing, the system is suitable for scaling production while maintaining predictable quality and manageable operating complexity in real factory environments.
| Feature
SMT Line for LED Manufacturing
This led smt production line is organized as a fully coordinated system rather than a collection of standalone machines. Board transfer, buffering, and process sequencing are designed to maintain steady flow throughout the line. Special consideration is given to LED MCPCB SMT production equipment requirements, including board rigidity and thermal characteristics. The layout supports smooth transitions between processes, reducing unnecessary handling and operator intervention. By aligning equipment capacity with real production demand, the line delivers consistent output and improves overall process visibility. This integrated structure allows manufacturers to manage LED assembly operations with greater control and reduced disruption.
Solder Paste Printing Process
The printing section is configured to deliver stable and repeatable solder paste deposition for LED driver boards and MCPCBs. Mechanical alignment accuracy and stencil stability are prioritized to support uniform paste volume across pads. The system accommodates different board thicknesses commonly used in LED products, reducing variation during printing. Adjustable process parameters allow fine control without adding operational complexity. As part of an LED SMT assembly line wholesale solution, the printing process is designed to support long production runs while maintaining consistency, ensuring downstream placement and soldering stages operate under reliable conditions.
Component Placement for LED Applications
Placement within the led smt production line focuses on accuracy and repeatability rather than theoretical maximum speed. Vision-assisted placement systems verify component position and orientation before mounting, supporting precise assembly of LEDs and driver components. The system handles a wide range of package types used in LED products, from small passive components to larger power devices. Feeder access and replenishment are arranged for efficient operator interaction, minimizing interruptions. This approach ensures stable placement performance across different LED models while supporting flexible production planning and consistent assembly quality.
Controlled Reflow Soldering Performance
Reflow soldering is configured to support the thermal sensitivity of LED assemblies and MCPCBs. Multi-zone temperature control enables gradual heating and stable solder joint formation without stressing components. Conveyor speed and thermal profiles are managed to balance throughput and reliability. The system supports different soldering requirements for various LED driver board designs, allowing profile adjustments without disrupting production flow. By emphasizing thermal consistency over raw speed, the reflow process contributes to durable solder joints and long-term product reliability within the LED manufacturing environment.
Inspection and Quality Verification System
Inspection is integrated as an essential feedback mechanism within the led smt production line. Automated optical inspection systems evaluate component placement accuracy and solder joint condition immediately after assembly. Inspection data supports quick identification of process deviations, enabling timely adjustments without halting the entire line. The system is configured to focus on critical LED assembly characteristics, such as polarity, alignment, and solder integrity. This practical inspection approach enhances yield stability while keeping quality control manageable for operators and production supervisors.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT assembly line together with a conformal coating line to a customer in the United States producing USB charging modules for aircraft seating systems. The solution was configured to support high reliability requirements associated with aviation cabin electronics. The production setup combined automated printing, high-precision placement platforms, smooth board transfer through corner conveyors, controlled reflow soldering, and a dedicated coating and curing process. I.C.T engineers supported system integration and operational readiness at the customer site, enabling the manufacturer to establish a stable and repeatable production flow for compact power modules used in commercial aircraft applications.
| Service and Training Support
I.C.T provides engineering support that focuses on long-term process stability and practical production performance. Support activities include line configuration guidance, process optimization suggestions, and assistance with adapting the system to evolving product designs. Rather than relying on theoretical benchmarks, engineers work with actual production data to refine equipment interaction and workflow balance. This approach helps manufacturers maintain consistent output while reducing operational friction. Through global technical resources, I.C.T supports customers operating LED SMT production lines across different markets and application requirements.
| Customer Feedback
Manufacturers using this led smt production line report predictable daily output and manageable production control. Operators benefit from logical equipment arrangement and straightforward process flow, while supervisors gain clearer insight into line performance. The system supports smooth changeovers between LED product variants without excessive adjustment effort. By balancing automation with operator accessibility, the line delivers reliable PCB assembly results without unnecessary complexity. This operational experience makes the system suitable for both growing manufacturers and established producers seeking stable LED assembly performance.
| Certifications and Standards
The led smt production line is developed in alignment with international manufacturing and safety standards. Equipment selection and system integration support CE, RoHS, and ISO-related compliance requirements. Quality verification procedures are incorporated into the production setup to ensure consistent operational performance. By embedding compliance considerations into the system design, manufacturers can deploy the line with confidence in regulated markets. This structured approach supports reliable LED manufacturing while maintaining alignment with global regulatory expectations.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and complete PCB assembly solutions for electronics manufacturers. With in-house manufacturing capabilities and extensive project experience, I.C.T delivers application-oriented systems tailored to real production environments. The company supports customers across multiple industries, offering scalable solutions that balance efficiency, quality, and operational practicality. Through continuous engineering development and global technical support, I.C.T helps manufacturers build stable, adaptable, and sustainable SMT production operations worldwide.
| LED SMT Production Line
The led smt production line from I.C.T is developed for manufacturers focused on LED lighting products that demand consistency, stability, and efficient throughput. This solution integrates key SMT processes into a unified system designed specifically for LED applications, including driver boards and MCPCB-based products. Rather than emphasizing extreme speed alone, the line prioritizes controlled assembly conditions and balanced automation. It supports both standardized and customized LED designs, allowing manufacturers to adapt quickly to changing market requirements. As a wholesale SMT line for LED manufacturing, the system is suitable for scaling production while maintaining predictable quality and manageable operating complexity in real factory environments.
| Feature
SMT Line for LED Manufacturing
This led smt production line is organized as a fully coordinated system rather than a collection of standalone machines. Board transfer, buffering, and process sequencing are designed to maintain steady flow throughout the line. Special consideration is given to LED MCPCB SMT production equipment requirements, including board rigidity and thermal characteristics. The layout supports smooth transitions between processes, reducing unnecessary handling and operator intervention. By aligning equipment capacity with real production demand, the line delivers consistent output and improves overall process visibility. This integrated structure allows manufacturers to manage LED assembly operations with greater control and reduced disruption.
Solder Paste Printing Process
The printing section is configured to deliver stable and repeatable solder paste deposition for LED driver boards and MCPCBs. Mechanical alignment accuracy and stencil stability are prioritized to support uniform paste volume across pads. The system accommodates different board thicknesses commonly used in LED products, reducing variation during printing. Adjustable process parameters allow fine control without adding operational complexity. As part of an LED SMT assembly line wholesale solution, the printing process is designed to support long production runs while maintaining consistency, ensuring downstream placement and soldering stages operate under reliable conditions.
Component Placement for LED Applications
Placement within the led smt production line focuses on accuracy and repeatability rather than theoretical maximum speed. Vision-assisted placement systems verify component position and orientation before mounting, supporting precise assembly of LEDs and driver components. The system handles a wide range of package types used in LED products, from small passive components to larger power devices. Feeder access and replenishment are arranged for efficient operator interaction, minimizing interruptions. This approach ensures stable placement performance across different LED models while supporting flexible production planning and consistent assembly quality.
Controlled Reflow Soldering Performance
Reflow soldering is configured to support the thermal sensitivity of LED assemblies and MCPCBs. Multi-zone temperature control enables gradual heating and stable solder joint formation without stressing components. Conveyor speed and thermal profiles are managed to balance throughput and reliability. The system supports different soldering requirements for various LED driver board designs, allowing profile adjustments without disrupting production flow. By emphasizing thermal consistency over raw speed, the reflow process contributes to durable solder joints and long-term product reliability within the LED manufacturing environment.
Inspection and Quality Verification System
Inspection is integrated as an essential feedback mechanism within the led smt production line. Automated optical inspection systems evaluate component placement accuracy and solder joint condition immediately after assembly. Inspection data supports quick identification of process deviations, enabling timely adjustments without halting the entire line. The system is configured to focus on critical LED assembly characteristics, such as polarity, alignment, and solder integrity. This practical inspection approach enhances yield stability while keeping quality control manageable for operators and production supervisors.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT assembly line together with a conformal coating line to a customer in the United States producing USB charging modules for aircraft seating systems. The solution was configured to support high reliability requirements associated with aviation cabin electronics. The production setup combined automated printing, high-precision placement platforms, smooth board transfer through corner conveyors, controlled reflow soldering, and a dedicated coating and curing process. I.C.T engineers supported system integration and operational readiness at the customer site, enabling the manufacturer to establish a stable and repeatable production flow for compact power modules used in commercial aircraft applications.
| Service and Training Support
I.C.T provides engineering support that focuses on long-term process stability and practical production performance. Support activities include line configuration guidance, process optimization suggestions, and assistance with adapting the system to evolving product designs. Rather than relying on theoretical benchmarks, engineers work with actual production data to refine equipment interaction and workflow balance. This approach helps manufacturers maintain consistent output while reducing operational friction. Through global technical resources, I.C.T supports customers operating LED SMT production lines across different markets and application requirements.
| Customer Feedback
Manufacturers using this led smt production line report predictable daily output and manageable production control. Operators benefit from logical equipment arrangement and straightforward process flow, while supervisors gain clearer insight into line performance. The system supports smooth changeovers between LED product variants without excessive adjustment effort. By balancing automation with operator accessibility, the line delivers reliable PCB assembly results without unnecessary complexity. This operational experience makes the system suitable for both growing manufacturers and established producers seeking stable LED assembly performance.
| Certifications and Standards
The led smt production line is developed in alignment with international manufacturing and safety standards. Equipment selection and system integration support CE, RoHS, and ISO-related compliance requirements. Quality verification procedures are incorporated into the production setup to ensure consistent operational performance. By embedding compliance considerations into the system design, manufacturers can deploy the line with confidence in regulated markets. This structured approach supports reliable LED manufacturing while maintaining alignment with global regulatory expectations.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and complete PCB assembly solutions for electronics manufacturers. With in-house manufacturing capabilities and extensive project experience, I.C.T delivers application-oriented systems tailored to real production environments. The company supports customers across multiple industries, offering scalable solutions that balance efficiency, quality, and operational practicality. Through continuous engineering development and global technical support, I.C.T helps manufacturers build stable, adaptable, and sustainable SMT production operations worldwide.
