English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| LED bulb machine automatic assembly line
The led bulb machine automatic assembly line is designed for manufacturers seeking efficient, standardized production of LED bulbs across residential, commercial, and industrial lighting markets. This solution supports a wide range of bulb structures, including driver boards, MCPCB-based light sources, and final lamp assemblies. It is suitable for both new factories and existing facilities upgrading from semi-automatic operations. By combining precision equipment with process-driven layout planning, the line adapts well to different capacity targets and quality requirements. Whether applied as a led bulb assembly line machine for domestic lighting or scaled for export-oriented production, the system provides a balanced approach to automation, output consistency, and long-term operational stability without unnecessary complexity.
| Feature
Complete SMT Line Design
This automatic led bulb production machine solution is built around a unified process concept rather than isolated equipment. Material loading, PCB handling, assembly flow, and downstream inspection are engineered as a continuous system. Line balance, takt time matching, and data connectivity are considered from the initial design stage, allowing smooth transitions between processes. The overall structure reduces bottlenecks and ensures consistent throughput even when product variants are introduced. Modular sections allow the line to evolve as demand grows, making it a long-term led bulb assembly line solution rather than a short-term setup.
Solder Paste Printing System
The printing section focuses on repeatability and stability, which are critical for LED bulb driver and light board assembly. Automated alignment, controlled paste deposition, and integrated board handling minimize variation between batches. The printer interfaces seamlessly with upstream loaders and downstream placement equipment, reducing manual adjustment points. This ensures that solder quality remains consistent across different PCB sizes and panel formats commonly used in led bulb manufacturing equipment. Reliable printing performance directly supports higher first-pass yield and reduces downstream rework pressure.
Pick-and-Place System
Placement equipment within the line is configured to handle both fine-pitch electronic components and larger LED-related parts. Intelligent feeder management and optimized placement paths improve efficiency without sacrificing accuracy. The system supports frequent product changeovers, which is essential for manufacturers producing multiple bulb models on one line. Stable placement performance ensures proper electrical and thermal connections, forming the foundation for long-term LED bulb reliability. This section plays a central role in maintaining output consistency across varying production volumes.
Reflow Soldering System
The reflow section is designed to deliver uniform thermal profiles suitable for LED driver boards and MCPCB assemblies. Precise temperature control helps protect sensitive components while ensuring strong solder joints. The oven integrates smoothly with the rest of the automatic line, maintaining consistent board spacing and flow direction. Process stability here reduces hidden defects and enhances overall product lifespan. For manufacturers using an automatic led bulb production machine, reliable reflow performance is essential to maintaining quality at scale.
Inspection and Quality Control
Inspection systems are incorporated to verify assembly accuracy and solder integrity throughout production. Automated optical inspection provides immediate feedback, allowing process adjustments before defects accumulate. Quality data collected during inspection supports continuous improvement and traceability. By embedding inspection into the line rather than treating it as a standalone step, the solution ensures quality control becomes an active part of daily production management instead of a post-process checkpoint.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered an SMT production line together with a conformal coating line for a U.S.-based manufacturer specializing in aircraft seat USB charging modules. The solution supported high-reliability electronics used in aviation cabin environments. Key processes such as automated printing, high-accuracy component placement, stable reflow soldering, selective coating, and curing were integrated into a coordinated production flow. I.C.T engineers supported on-site installation and operational training, enabling the customer to achieve stable production and consistent quality standards required for aerospace applications.
| Service and Training Support
Beyond equipment delivery, I.C.T provides structured service and technical training to ensure each production line reaches stable operation quickly. Support covers installation guidance, process setup, and hands-on operation training tailored to the customer’s product type. Engineers focus on practical production scenarios, helping operators understand both equipment functions and manufacturing logic. Documentation and operational standards are delivered alongside on-site guidance, enabling internal teams to run the line independently. This service model allows customers to reduce learning curves, avoid common startup issues, and maintain consistent production performance after project handover.
| Customer Feedback
Customers value I.C.T not only for equipment integration but also for its production-oriented mindset. Feedback often highlights smooth line commissioning, clear technical communication, and practical problem-solving during real production conditions. In aviation electronics projects such as aircraft seat USB charging modules, customers have reported improved process stability, reduced defect rates, and better control over critical quality points. The ability to translate design requirements into reliable manufacturing workflows is frequently cited as a key reason for continued cooperation with I.C.T on future production line expansions.
| Certifications and Standards
I.C.T designs and delivers production solutions in alignment with internationally recognized manufacturing and quality standards. Equipment configurations and process layouts support compliance with common electronics industry requirements, including safety, traceability, and quality control expectations. From material handling to inspection integration, each system is developed with long-term reliability and audit readiness in mind. This standards-driven approach helps customers meet internal quality targets and external compliance demands, especially in regulated industries such as aerospace, automotive, and high-reliability electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is a global provider of intelligent electronics manufacturing solutions, offering complete production lines covering SMT, assembly, inspection, coating, and smart factory systems. The company focuses on delivering practical, production-ready solutions rather than isolated equipment. With experience across lighting, automotive, consumer electronics, and aerospace sectors, I.C.T supports customers from line planning to long-term optimization. Its global technical network ensures reliable support and partnership, helping manufacturers build stable, scalable production systems aligned with real-world manufacturing demands.
| LED bulb machine automatic assembly line
The led bulb machine automatic assembly line is designed for manufacturers seeking efficient, standardized production of LED bulbs across residential, commercial, and industrial lighting markets. This solution supports a wide range of bulb structures, including driver boards, MCPCB-based light sources, and final lamp assemblies. It is suitable for both new factories and existing facilities upgrading from semi-automatic operations. By combining precision equipment with process-driven layout planning, the line adapts well to different capacity targets and quality requirements. Whether applied as a led bulb assembly line machine for domestic lighting or scaled for export-oriented production, the system provides a balanced approach to automation, output consistency, and long-term operational stability without unnecessary complexity.
| Feature
Complete SMT Line Design
This automatic led bulb production machine solution is built around a unified process concept rather than isolated equipment. Material loading, PCB handling, assembly flow, and downstream inspection are engineered as a continuous system. Line balance, takt time matching, and data connectivity are considered from the initial design stage, allowing smooth transitions between processes. The overall structure reduces bottlenecks and ensures consistent throughput even when product variants are introduced. Modular sections allow the line to evolve as demand grows, making it a long-term led bulb assembly line solution rather than a short-term setup.
Solder Paste Printing System
The printing section focuses on repeatability and stability, which are critical for LED bulb driver and light board assembly. Automated alignment, controlled paste deposition, and integrated board handling minimize variation between batches. The printer interfaces seamlessly with upstream loaders and downstream placement equipment, reducing manual adjustment points. This ensures that solder quality remains consistent across different PCB sizes and panel formats commonly used in led bulb manufacturing equipment. Reliable printing performance directly supports higher first-pass yield and reduces downstream rework pressure.
Pick-and-Place System
Placement equipment within the line is configured to handle both fine-pitch electronic components and larger LED-related parts. Intelligent feeder management and optimized placement paths improve efficiency without sacrificing accuracy. The system supports frequent product changeovers, which is essential for manufacturers producing multiple bulb models on one line. Stable placement performance ensures proper electrical and thermal connections, forming the foundation for long-term LED bulb reliability. This section plays a central role in maintaining output consistency across varying production volumes.
Reflow Soldering System
The reflow section is designed to deliver uniform thermal profiles suitable for LED driver boards and MCPCB assemblies. Precise temperature control helps protect sensitive components while ensuring strong solder joints. The oven integrates smoothly with the rest of the automatic line, maintaining consistent board spacing and flow direction. Process stability here reduces hidden defects and enhances overall product lifespan. For manufacturers using an automatic led bulb production machine, reliable reflow performance is essential to maintaining quality at scale.
Inspection and Quality Control
Inspection systems are incorporated to verify assembly accuracy and solder integrity throughout production. Automated optical inspection provides immediate feedback, allowing process adjustments before defects accumulate. Quality data collected during inspection supports continuous improvement and traceability. By embedding inspection into the line rather than treating it as a standalone step, the solution ensures quality control becomes an active part of daily production management instead of a post-process checkpoint.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered an SMT production line together with a conformal coating line for a U.S.-based manufacturer specializing in aircraft seat USB charging modules. The solution supported high-reliability electronics used in aviation cabin environments. Key processes such as automated printing, high-accuracy component placement, stable reflow soldering, selective coating, and curing were integrated into a coordinated production flow. I.C.T engineers supported on-site installation and operational training, enabling the customer to achieve stable production and consistent quality standards required for aerospace applications.
| Service and Training Support
Beyond equipment delivery, I.C.T provides structured service and technical training to ensure each production line reaches stable operation quickly. Support covers installation guidance, process setup, and hands-on operation training tailored to the customer’s product type. Engineers focus on practical production scenarios, helping operators understand both equipment functions and manufacturing logic. Documentation and operational standards are delivered alongside on-site guidance, enabling internal teams to run the line independently. This service model allows customers to reduce learning curves, avoid common startup issues, and maintain consistent production performance after project handover.
| Customer Feedback
Customers value I.C.T not only for equipment integration but also for its production-oriented mindset. Feedback often highlights smooth line commissioning, clear technical communication, and practical problem-solving during real production conditions. In aviation electronics projects such as aircraft seat USB charging modules, customers have reported improved process stability, reduced defect rates, and better control over critical quality points. The ability to translate design requirements into reliable manufacturing workflows is frequently cited as a key reason for continued cooperation with I.C.T on future production line expansions.
| Certifications and Standards
I.C.T designs and delivers production solutions in alignment with internationally recognized manufacturing and quality standards. Equipment configurations and process layouts support compliance with common electronics industry requirements, including safety, traceability, and quality control expectations. From material handling to inspection integration, each system is developed with long-term reliability and audit readiness in mind. This standards-driven approach helps customers meet internal quality targets and external compliance demands, especially in regulated industries such as aerospace, automotive, and high-reliability electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is a global provider of intelligent electronics manufacturing solutions, offering complete production lines covering SMT, assembly, inspection, coating, and smart factory systems. The company focuses on delivering practical, production-ready solutions rather than isolated equipment. With experience across lighting, automotive, consumer electronics, and aerospace sectors, I.C.T supports customers from line planning to long-term optimization. Its global technical network ensures reliable support and partnership, helping manufacturers build stable, scalable production systems aligned with real-world manufacturing demands.
