English  |
I.C.T
| Quantity: | |
|---|---|
| Fully Automatic SMT Line
The Fully Automatic SMT Line is designed for manufacturers seeking consistent output, reduced manual intervention, and predictable production efficiency. By combining SMT line machines into a synchronized production system, the line supports stable PCB assembly across multiple product categories. Equipment selection focuses on coordination rather than isolated performance, allowing printing, placement, soldering, and inspection to operate as a unified process. This configuration is suitable for customers evaluating both productivity and investment value, including those comparing Fully Automatic Samsung SMT SMD Production Line solutions and Hanwha SMT Production Line options. The result is a practical automation platform that supports scalable PCBA manufacturing with controlled operating costs.
| Feature
Fully Automatic Line Integration
This Fully Automatic SMT Line is engineered as a closed-loop production system with continuous board transfer and balanced process timing. Each section is configured to maintain consistent takt time, reducing bottlenecks and idle equipment. The line layout supports smooth PCB flow from loading to unloading while allowing flexible adaptation to different board sizes and production volumes. Automation logic emphasizes stability and repeatability, enabling manufacturers to achieve predictable daily output without excessive manual adjustments. This system-level integration forms the foundation of reliable automated PCB assembly.
Solder Paste Printing System
The printing section is configured to deliver consistent solder paste application under continuous operation. Precision alignment, controlled pressure, and stable stencil separation help maintain uniform paste deposits across varied PCB designs. Inline monitoring assists in identifying print deviations early, preventing downstream defects. This printing strategy supports high-efficiency production while maintaining accuracy, making it suitable for fully automatic SMT environments where stability is prioritized over frequent manual correction. A reliable printing process ensures the entire SMT line maintains balanced performance.
SMT Placement Machines
Placement equipment within the Fully Automatic SMT Line is selected to balance speed, accuracy, and operational stability. Advanced vision systems verify component position and orientation in real time, while feeder configurations support efficient material handling. The placement process is optimized for continuous production rather than peak-speed demonstrations, allowing manufacturers to sustain output quality over long production runs. This approach aligns with both Hanwha SMT Production Line configurations and Fully Automatic Samsung SMT SMD Production Line expectations, focusing on real-world manufacturing efficiency.
Reflow Soldering Control
The reflow soldering stage is designed for thermal consistency and controlled heat distribution across complex PCB assemblies. Multi-zone heating profiles support various component densities while maintaining uniform solder joint formation. Conveyor synchronization ensures steady board movement through the oven, reducing thermal shock and variation. This controlled reflow process contributes to higher yield rates and long-term process reliability, which is essential for automated SMT production environments that demand stable and repeatable results.
Inspection and Process Verification
Inspection systems are embedded directly into the production flow to provide immediate quality feedback. Automated optical inspection checks placement accuracy, solder joint integrity, and assembly consistency after reflow. Inspection data supports rapid process analysis and continuous improvement without interrupting production rhythm. Rather than acting as a final checkpoint, inspection becomes an active control mechanism within the Fully Automatic SMT Line, helping manufacturers maintain quality while operating at efficient production speeds.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT production line together with a conformal coating solution for a U.S. manufacturer producing aircraft seat USB charging modules. The production system supported precise PCB assembly, stable soldering, and protective coating for electronic modules used in aircraft cabin environments. Printing, placement, reflow, inspection, coating, and curing were configured as a coordinated workflow, ensuring consistent output and traceable quality. The solution demonstrated the line’s ability to support electronics manufacturing where reliability and process control are critical.
| Global Service and Training Support
I.C.T provides comprehensive service and training support focused on practical production operation rather than theoretical instruction. Support covers equipment coordination, process setup logic, and routine production optimization. Training is structured around real manufacturing workflows, helping operators understand how each machine contributes to overall line stability. Clear procedures and technical guidance enable customers to build internal competence and maintain efficient operation over time. This support model helps ensure the Fully Automatic SMT Line performs reliably throughout its production lifecycle.
| Customer Feedback
Customers operating Fully Automatic SMT Line solutions from I.C.T commonly report improved production consistency and smoother line coordination. Feedback often highlights stable placement accuracy, controlled soldering results, and effective inline inspection. In applications such as aviation electronics, customers value the line’s ability to maintain quality under continuous production conditions. These results reflect a manufacturing system designed for long-term reliability rather than short-term output gains.
| Certifications and Standards
Each Fully Automatic SMT Line supplied by I.C.T is designed in accordance with international manufacturing and safety standards. Electrical integration, process configuration, and equipment coordination follow standardized guidelines to support stable operation. Quality control points are embedded throughout the line, enabling traceability and compliance with industry requirements. This standards-oriented design supports manufacturers seeking reliable PCBA production while meeting internal and external quality expectations.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and PCBA production solutions, delivering complete manufacturing systems for a wide range of industries. With experience in lighting, aviation, consumer electronics, and industrial control, I.C.T focuses on system integration, operational stability, and practical automation. By combining equipment expertise with global technical support, I.C.T helps manufacturers build production lines that support sustainable growth and evolving manufacturing demands.
| Fully Automatic SMT Line
The Fully Automatic SMT Line is designed for manufacturers seeking consistent output, reduced manual intervention, and predictable production efficiency. By combining SMT line machines into a synchronized production system, the line supports stable PCB assembly across multiple product categories. Equipment selection focuses on coordination rather than isolated performance, allowing printing, placement, soldering, and inspection to operate as a unified process. This configuration is suitable for customers evaluating both productivity and investment value, including those comparing Fully Automatic Samsung SMT SMD Production Line solutions and Hanwha SMT Production Line options. The result is a practical automation platform that supports scalable PCBA manufacturing with controlled operating costs.
| Feature
Fully Automatic Line Integration
This Fully Automatic SMT Line is engineered as a closed-loop production system with continuous board transfer and balanced process timing. Each section is configured to maintain consistent takt time, reducing bottlenecks and idle equipment. The line layout supports smooth PCB flow from loading to unloading while allowing flexible adaptation to different board sizes and production volumes. Automation logic emphasizes stability and repeatability, enabling manufacturers to achieve predictable daily output without excessive manual adjustments. This system-level integration forms the foundation of reliable automated PCB assembly.
Solder Paste Printing System
The printing section is configured to deliver consistent solder paste application under continuous operation. Precision alignment, controlled pressure, and stable stencil separation help maintain uniform paste deposits across varied PCB designs. Inline monitoring assists in identifying print deviations early, preventing downstream defects. This printing strategy supports high-efficiency production while maintaining accuracy, making it suitable for fully automatic SMT environments where stability is prioritized over frequent manual correction. A reliable printing process ensures the entire SMT line maintains balanced performance.
SMT Placement Machines
Placement equipment within the Fully Automatic SMT Line is selected to balance speed, accuracy, and operational stability. Advanced vision systems verify component position and orientation in real time, while feeder configurations support efficient material handling. The placement process is optimized for continuous production rather than peak-speed demonstrations, allowing manufacturers to sustain output quality over long production runs. This approach aligns with both Hanwha SMT Production Line configurations and Fully Automatic Samsung SMT SMD Production Line expectations, focusing on real-world manufacturing efficiency.
Reflow Soldering Control
The reflow soldering stage is designed for thermal consistency and controlled heat distribution across complex PCB assemblies. Multi-zone heating profiles support various component densities while maintaining uniform solder joint formation. Conveyor synchronization ensures steady board movement through the oven, reducing thermal shock and variation. This controlled reflow process contributes to higher yield rates and long-term process reliability, which is essential for automated SMT production environments that demand stable and repeatable results.
Inspection and Process Verification
Inspection systems are embedded directly into the production flow to provide immediate quality feedback. Automated optical inspection checks placement accuracy, solder joint integrity, and assembly consistency after reflow. Inspection data supports rapid process analysis and continuous improvement without interrupting production rhythm. Rather than acting as a final checkpoint, inspection becomes an active control mechanism within the Fully Automatic SMT Line, helping manufacturers maintain quality while operating at efficient production speeds.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a complete SMT production line together with a conformal coating solution for a U.S. manufacturer producing aircraft seat USB charging modules. The production system supported precise PCB assembly, stable soldering, and protective coating for electronic modules used in aircraft cabin environments. Printing, placement, reflow, inspection, coating, and curing were configured as a coordinated workflow, ensuring consistent output and traceable quality. The solution demonstrated the line’s ability to support electronics manufacturing where reliability and process control are critical.
| Global Service and Training Support
I.C.T provides comprehensive service and training support focused on practical production operation rather than theoretical instruction. Support covers equipment coordination, process setup logic, and routine production optimization. Training is structured around real manufacturing workflows, helping operators understand how each machine contributes to overall line stability. Clear procedures and technical guidance enable customers to build internal competence and maintain efficient operation over time. This support model helps ensure the Fully Automatic SMT Line performs reliably throughout its production lifecycle.
| Customer Feedback
Customers operating Fully Automatic SMT Line solutions from I.C.T commonly report improved production consistency and smoother line coordination. Feedback often highlights stable placement accuracy, controlled soldering results, and effective inline inspection. In applications such as aviation electronics, customers value the line’s ability to maintain quality under continuous production conditions. These results reflect a manufacturing system designed for long-term reliability rather than short-term output gains.
| Certifications and Standards
Each Fully Automatic SMT Line supplied by I.C.T is designed in accordance with international manufacturing and safety standards. Electrical integration, process configuration, and equipment coordination follow standardized guidelines to support stable operation. Quality control points are embedded throughout the line, enabling traceability and compliance with industry requirements. This standards-oriented design supports manufacturers seeking reliable PCBA production while meeting internal and external quality expectations.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and PCBA production solutions, delivering complete manufacturing systems for a wide range of industries. With experience in lighting, aviation, consumer electronics, and industrial control, I.C.T focuses on system integration, operational stability, and practical automation. By combining equipment expertise with global technical support, I.C.T helps manufacturers build production lines that support sustainable growth and evolving manufacturing demands.
