Introduction of SMT Label Mounter

Introduction of SMT label mounter

SMT label mounters, also known as pickup and placement machines, are an automated technology for all types of manufacturing processes, which is used to mount various barcode labels. This multifunctional machine is suitable for both large-scale production operations and small-batch assembly tasks. This allows it to be used in most industries that require fast and accurate installation of labels or components. The following is an introduction to the SMT label mounter.

Here is the content list:

• Structural composition of SMT label mounter

• Working principle of SMT label mounter

• Advantages of SMT label mounter

Structural composition of SMT label mounter

The structural composition of the SMT label mounter is as follows:

1. Mainframe: responsible for supporting other structural parts, and also ensuring the working accuracy of the equipment;

2. Control System: responsible for controlling the working parameters of the machine, detecting the state of production, and providing data feedback;

3. Feeding Mechanism: mainly composed of a conveyor belt, tilting device, and robotic arm, which are used to feed labels or other materials into the workpiece;

4. Labeling Mechanism: consisting of motors, label sensors, pneumatic cylinders, and other components to complete the labeling action;

5. Stacking Mechanism: a part that puts labels or other materials onto products after labeling;

6. Servo Drive System: consisting of servo motor and reducer to provide power for label mounting machines;

7. Safety Protection System: consists of a safety grille and emergency stop switch to ensure safe production operation;

8. Human-Machine Interface (HMI): provides a user-friendly graphical interface for easy operation cloud link system can connect equipment with the manufacturer's platform for remote monitoring management.

Working principle of SMT label mounter

The working principle of the SMT label mounter is to mix paste solder with pre-cut, pre-formed adhesive labels on a designated area of a printed circuit board (PCB).

This process involves installing the printed circuit board onto a dedicated fixture, and then loading a preprogrammed adhesive label roll corresponding to each desired location on the template printer. Next, use a precision-controlled spray to apply a thin layer of paste flux on the designated area of the PCB surface. The automatic placement head then picks up individual labels from their respective volumes and places them in the correct position on the board.

Once all labels are in place and properly aligned, the aerosol adhesive can be sprayed on them to provide an effective seal against dirt and moisture. The final result is a reliable connection between components on each side of the PCB, as well as the prevention of dust contamination.

Advantages of SMT label mounter

1. Precision Placement: SMT label mounters offer precise placement of labels, providing uniform coverage across a device or panel.

2. Versatility: The versatility of SMT label mounters provides the ability to place standard-sized labels as well as custom labels and even die-cut parts in random or asymmetrical patterns.

3. Higher Efficiency: Adjusting the process parameters allows for increased speed and higher efficiency in individual setup, operation, and maintenance.

4. Automation: Advanced SMT label mounters are equipped with programmable vision systems for the automatic inspection of labels, ensuring high-quality results. has been tested by actual customer experiments with positive feedback.

5. Cost Savings: Using SMT label mounters to apply labels is generally more cost-effective than manual application, saving time, labor costs, and materials all while improving accuracy and consistency in the production process.

The above is about the introduction of SMT label mounter, if you want to know more about the SMT label mounter, welcome to visit the website of I.C.T., our website is https://www.smtfactory.com.