English  |
I.C.T
| Quantity: | |
|---|---|
| LED Lamp SMT Assembly Line
I.C.T builds the LED lamp assembly line from three factories we run. We have fought in SMT more than 22 years. We plan the shop, draw the line, count the hands, give the money back for light makers. Line can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man stands watch. Power low 18Kw/H. We work with light men everywhere. We set up three days — air, power, exhaust, light, 23±0.9°C. We teach 7-15 days software, fix, safe. Service 15 years, all lands. This LED lamp assembly line starts strong, grows hard, keeps cost down, gives good light long time.
| Feature
Integrated LED Lamp SMT Assembly Line
The LED lamp assembly line drives boards forward with MES show number clear, yield rise high. Loader take board size. Printer put paste camera close. Placer set part small fast. Reflow keep heat ±0.9°C no shift. AOI see bad AI eye. Unloader send good. Yield over 25% in Led candle Panel ceiling light assembly line. Buffer hold when need, far look phone, recipe change quick, track part every, mix run no stop, rule keep, speed good big make.
Solder Paste Printing Process
Printer in LED lamp assembly line hold stencil tight, frame fit board right. Change fast no wait. Auto fill clean print stay same. 3D see paste stop bad early. Need for thick board many part. Paste many kind work, low heat soft part. Squeegee set pressure even rough copper. Print strong, waste little, new design come quick, result stay same, speed up, fix less, more board come shift.
High-Speed Component Placement
Placer in LED lamp assembly line run fast, drop part right on board. Take small 01005 big part no stop. Camera see true every time. Many head place thousand hour. Feeder load auto keep run. Software know board type quick. No mistake close place. Line speed high. Mix batch change easy. Repeat same good. Big volume day no trouble.
Reflow Soldering Control
Oven give 12+ zone own air heat even LED lamp assembly line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back use 18Kw/H. Screen save all recipe. Conveyor run software speed right, check inside no stop long time, safe move, big make all day, green power.
Inspection and Quality Assurance
Quality inspection is integrated directly into the production flow to provide immediate feedback on assembly performance. Automated optical inspection systems verify component placement, solder joint quality, and polarity after reflow. Inspection data is linked to upstream processes, enabling rapid correction and continuous improvement. This approach supports consistent quality standards across different TV models and production batches, helping manufacturers maintain reliable output within the SMT LED TV Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T LED lamp SMT assemble line also serves as a top High-Quality PCBA Production Line for any tough job. The full auto setup begins with vacuum loader. It moves to accurate auto printer for perfect paste. It continues with JUKI high-speed pick-and-place for exact placement. It passes multi-zone reflow for solid solder. It ends with advanced AOI that finds every defect. This complete line gives smooth, reliable, cost-effective SMT assembly. Yields stay high above industry levels. It meets strict needs in automotive, medical, industrial, and lighting fields worldwide with proven results and strong support.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory for install and training. The customer needed a full-automatic LED lamp SMT assemble line with 13 machines (total 29 meters), but only had a 21m × 5m space. We made a compact U-shape that fit in 16m × 2.7m. After 2 days install and debug plus 6 days hands-on training, Roka finished delivery. Equipment had Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED lamp production next day.
| Service and Training Support
I.C.T gives full help for the LED lamp SMT assemble line from start to long run. Our team installs in 3 days with full checks. Engineers train staff 7-15 days on machines and software. We send parts fast from 8 world warehouses. Remote and on-site fixes come quick. Regular checks and upgrades keep lines top. Our 15-year multi-language team makes sure your lamp production runs smooth and grows with new tech.
| Customer Feedback
Customers like our 2-hour remote fixes on the LED lamp SMT assemble line. They say ovens stay stable 24/7. Packing keeps safe in ship. Fast answers fix problems. Engineers help good overseas. Easy software makes new staff work quick.
| Certifications and Standards
I.C.T has CE safe, RoHS no bad stuff, ISO9001 quality, patents new. These show LED lamp SMT assemble line good safe world. We test every machine full before send.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories with many staff and 20 engineers. We grow fast 25 years and help 1600 clients in 72 countries. Factories 12000m² with hard tests and quality rules every step. We give full help worldwide for LED. Own make means fast send good price. Come see our real work any time.
| LED Lamp SMT Assembly Line
I.C.T builds the LED lamp assembly line from three factories we run. We have fought in SMT more than 22 years. We plan the shop, draw the line, count the hands, give the money back for light makers. Line can be half-auto or full-auto. Machines load, print, place, reflow, check, unload. One man stands watch. Power low 18Kw/H. We work with light men everywhere. We set up three days — air, power, exhaust, light, 23±0.9°C. We teach 7-15 days software, fix, safe. Service 15 years, all lands. This LED lamp assembly line starts strong, grows hard, keeps cost down, gives good light long time.
| Feature
Integrated LED Lamp SMT Assembly Line
The LED lamp assembly line drives boards forward with MES show number clear, yield rise high. Loader take board size. Printer put paste camera close. Placer set part small fast. Reflow keep heat ±0.9°C no shift. AOI see bad AI eye. Unloader send good. Yield over 25% in Led candle Panel ceiling light assembly line. Buffer hold when need, far look phone, recipe change quick, track part every, mix run no stop, rule keep, speed good big make.
Solder Paste Printing Process
Printer in LED lamp assembly line hold stencil tight, frame fit board right. Change fast no wait. Auto fill clean print stay same. 3D see paste stop bad early. Need for thick board many part. Paste many kind work, low heat soft part. Squeegee set pressure even rough copper. Print strong, waste little, new design come quick, result stay same, speed up, fix less, more board come shift.
High-Speed Component Placement
Placer in LED lamp assembly line run fast, drop part right on board. Take small 01005 big part no stop. Camera see true every time. Many head place thousand hour. Feeder load auto keep run. Software know board type quick. No mistake close place. Line speed high. Mix batch change easy. Repeat same good. Big volume day no trouble.
Reflow Soldering Control
Oven give 12+ zone own air heat even LED lamp assembly line. Nitrogen keep joint clean strong. Profile fit board auto. Cool stop bend. Heat back use 18Kw/H. Screen save all recipe. Conveyor run software speed right, check inside no stop long time, safe move, big make all day, green power.
Inspection and Quality Assurance
Quality inspection is integrated directly into the production flow to provide immediate feedback on assembly performance. Automated optical inspection systems verify component placement, solder joint quality, and polarity after reflow. Inspection data is linked to upstream processes, enabling rapid correction and continuous improvement. This approach supports consistent quality standards across different TV models and production batches, helping manufacturers maintain reliable output within the SMT LED TV Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T LED lamp SMT assemble line also serves as a top High-Quality PCBA Production Line for any tough job. The full auto setup begins with vacuum loader. It moves to accurate auto printer for perfect paste. It continues with JUKI high-speed pick-and-place for exact placement. It passes multi-zone reflow for solid solder. It ends with advanced AOI that finds every defect. This complete line gives smooth, reliable, cost-effective SMT assembly. Yields stay high above industry levels. It meets strict needs in automotive, medical, industrial, and lighting fields worldwide with proven results and strong support.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory for install and training. The customer needed a full-automatic LED lamp SMT assemble line with 13 machines (total 29 meters), but only had a 21m × 5m space. We made a compact U-shape that fit in 16m × 2.7m. After 2 days install and debug plus 6 days hands-on training, Roka finished delivery. Equipment had Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED lamp production next day.
| Service and Training Support
I.C.T gives full help for the LED lamp SMT assemble line from start to long run. Our team installs in 3 days with full checks. Engineers train staff 7-15 days on machines and software. We send parts fast from 8 world warehouses. Remote and on-site fixes come quick. Regular checks and upgrades keep lines top. Our 15-year multi-language team makes sure your lamp production runs smooth and grows with new tech.
| Customer Feedback
Customers like our 2-hour remote fixes on the LED lamp SMT assemble line. They say ovens stay stable 24/7. Packing keeps safe in ship. Fast answers fix problems. Engineers help good overseas. Easy software makes new staff work quick.
| Certifications and Standards
I.C.T has CE safe, RoHS no bad stuff, ISO9001 quality, patents new. These show LED lamp SMT assemble line good safe world. We test every machine full before send.
| About I.C.T Company and Factory
I.C.T has own R&D and three factories with many staff and 20 engineers. We grow fast 25 years and help 1600 clients in 72 countries. Factories 12000m² with hard tests and quality rules every step. We give full help worldwide for LED. Own make means fast send good price. Come see our real work any time.
