English  |
PCB Assembly Line
I.C.T
| Quantity: | |
|---|---|
| SMT Full Line Production Essentials
I.C.T offers a complete SMD Production Line from three own factories and over 22 years SMT know-how. We give factory plans, layouts, worker count, ROI for SMD makers. Lines can be semi-auto or full-auto with loaders, printers, placers, reflow ovens, AOI, unloaders. One person runs the shift. Power low at 18Kw/H. We help SMD companies all over world. Install in 3 days with air, power, exhaust, light, 23±0.9°C test. Training 7-15 days on software, care, safe, fix. 15-year world service. This all-in-one gets your SMD factory going quick, grows simple, low risk for new or big in SMD business with good help and real win.
| Detailed Product Features
Seamless Automation Flow
The SMD Production Line joins machines with smart software for now info and high yield on SMD boards. Loaders take SMD board sizes. Printers put paste with camera on chips or traces. Placers drop small 01005 parts quick. Reflow hold ±0.9°C for strong solder. AOI find bad with AI. Unloaders sort. Yield up over 25% in High Speed SMD Assembly Line. Fit small or big SMD board. Buffers keep even, far tool watch, auto recipe change fast, track every part for mix with less stop and full rule.
Accurate Paste System
Printers in SMD Production Line lock stencil super right and fit frame for SMD board. Quick change cut wait. Auto fill clean keep same. 3D check paste stop early bad. Key for SMD chip or line. Work with many paste, low-heat for soft part. Squeegee change for even on rough, lift good, drop bad, let quick new in grow SMD with steady, more speed, less fix, big count shift.
Component Placement Module
Placers in SMD Production Line use JUKI for quick right chip drop on SMD board. Take 01005 to big no stop. Camera guide no wrong. Multi head push speed high. Feeder reload auto non-stop. Software fit SMD type easy start. Cut error in full SMD, boost line speed, handle mix SMD size one run simple switch, smart set, sure repeat daily high SMD board make.
Reliable Reflow Process
Ovens have 12+ zone own air even heat in SMD Production Line. Nitrogen make tough joint SMD power link. Profile fit board auto. Cool stop bend big SMD. Heat save 18Kw/H. Screen hold many profile. Must SMD last. Conveyor link software right speed, easy change, build check no stop long run, safe hand, help big make non-stop, green power.
Smart Inspection Tools
AOI take 8K pic fast, spot wrong solder bad SMD board. AI smart from work. Send fix placer quick. Drop bad in SMD Production Line. Give report better way. Auto bad side no stop, save info look fast fix many kind less down, good track, auto note.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian client make phone come factory test. Bring ten+ PCB material. We run live show. Full auto printer paste perfect. SPI check spot. RX-8 small part fast. RS-1R big right. Tray feeder shield no stop. Reflow solder strong. AOI no wrong. 5700 cut clean. Run smooth quick. Demo show SMD Production Line fit phone SMD. Client love speed quality. Approve board plan same line home.
| Support Services
I.C.T give full help SMD Production Line day one later. Team set 3 day all check. Engineer train people 7-15 day machine software. Share care tip, upgrade, part fast. Service world 15 year know. Manager fix quick phone visit. Assistant sure no miss. Help line better time fast run less stop. Far help instant. Year visit keep gear fresh new tip change.
| User Feedback Highlights
Customer like engineer quick help over sea SMD Production Line. Say gear run steady little down. Pack safe ship. Fast answer fix hour. Line work good high make day. Train new staff ready quick.
| Quality Standards Met
I.C.T hold CE safe, RoHS no bad, ISO9001 quality, patent new. Show SMD Production Line good safe world. Test every machine full send.
| About I.C.T Company and Factory
I.C.T own R&D three factory lot staff 20 engineer. Grow quick 25 year help 1600 client 72 country. Factory big 12000m² hard test quality rule step. Give full help world SMD. Own make fast send good price. Come see real work time.
| SMT Full Line Production Essentials
I.C.T offers a complete SMD Production Line from three own factories and over 22 years SMT know-how. We give factory plans, layouts, worker count, ROI for SMD makers. Lines can be semi-auto or full-auto with loaders, printers, placers, reflow ovens, AOI, unloaders. One person runs the shift. Power low at 18Kw/H. We help SMD companies all over world. Install in 3 days with air, power, exhaust, light, 23±0.9°C test. Training 7-15 days on software, care, safe, fix. 15-year world service. This all-in-one gets your SMD factory going quick, grows simple, low risk for new or big in SMD business with good help and real win.
| Detailed Product Features
Seamless Automation Flow
The SMD Production Line joins machines with smart software for now info and high yield on SMD boards. Loaders take SMD board sizes. Printers put paste with camera on chips or traces. Placers drop small 01005 parts quick. Reflow hold ±0.9°C for strong solder. AOI find bad with AI. Unloaders sort. Yield up over 25% in High Speed SMD Assembly Line. Fit small or big SMD board. Buffers keep even, far tool watch, auto recipe change fast, track every part for mix with less stop and full rule.
Accurate Paste System
Printers in SMD Production Line lock stencil super right and fit frame for SMD board. Quick change cut wait. Auto fill clean keep same. 3D check paste stop early bad. Key for SMD chip or line. Work with many paste, low-heat for soft part. Squeegee change for even on rough, lift good, drop bad, let quick new in grow SMD with steady, more speed, less fix, big count shift.
Component Placement Module
Placers in SMD Production Line use JUKI for quick right chip drop on SMD board. Take 01005 to big no stop. Camera guide no wrong. Multi head push speed high. Feeder reload auto non-stop. Software fit SMD type easy start. Cut error in full SMD, boost line speed, handle mix SMD size one run simple switch, smart set, sure repeat daily high SMD board make.
Reliable Reflow Process
Ovens have 12+ zone own air even heat in SMD Production Line. Nitrogen make tough joint SMD power link. Profile fit board auto. Cool stop bend big SMD. Heat save 18Kw/H. Screen hold many profile. Must SMD last. Conveyor link software right speed, easy change, build check no stop long run, safe hand, help big make non-stop, green power.
Smart Inspection Tools
AOI take 8K pic fast, spot wrong solder bad SMD board. AI smart from work. Send fix placer quick. Drop bad in SMD Production Line. Give report better way. Auto bad side no stop, save info look fast fix many kind less down, good track, auto note.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Algerian client make phone come factory test. Bring ten+ PCB material. We run live show. Full auto printer paste perfect. SPI check spot. RX-8 small part fast. RS-1R big right. Tray feeder shield no stop. Reflow solder strong. AOI no wrong. 5700 cut clean. Run smooth quick. Demo show SMD Production Line fit phone SMD. Client love speed quality. Approve board plan same line home.
| Support Services
I.C.T give full help SMD Production Line day one later. Team set 3 day all check. Engineer train people 7-15 day machine software. Share care tip, upgrade, part fast. Service world 15 year know. Manager fix quick phone visit. Assistant sure no miss. Help line better time fast run less stop. Far help instant. Year visit keep gear fresh new tip change.
| User Feedback Highlights
Customer like engineer quick help over sea SMD Production Line. Say gear run steady little down. Pack safe ship. Fast answer fix hour. Line work good high make day. Train new staff ready quick.
| Quality Standards Met
I.C.T hold CE safe, RoHS no bad, ISO9001 quality, patent new. Show SMD Production Line good safe world. Test every machine full send.
| About I.C.T Company and Factory
I.C.T own R&D three factory lot staff 20 engineer. Grow quick 25 year help 1600 client 72 country. Factory big 12000m² hard test quality rule step. Give full help world SMD. Own make fast send good price. Come see real work time.
