English  |
I.C.T
| Quantity: | |
|---|---|
| LED Streetlight Assembly Line
I.C.T provides a LED streetlight assembly line designed to deliver high-quality, efficient streetlight production. Our solutions include everything from eta smt line systems to advanced automation, ensuring smooth, rapid operations. We specialize in offering complete lines for TV screen assembly line and LCD TV panel assembly line, adaptable to various production needs. With quick 3-day installations and real-time monitoring systems, our equipment reduces downtime and maximizes output. I.C.T supports your team with extensive training and expert guidance to keep operations running smoothly.
| Feature
Automated SMT Line Flow
The LED streetlight assembly line integrates a streamlined workflow, improving production efficiency. Key components, such as auto feeders, high-precision printers, and pick-and-place machines, work together to ensure smooth transitions throughout the process. Our reflow ovens provide precise temperature control, while AOI systems conduct real-time quality checks. The integration of MES ensures that production is tracked and adjusted in real-time, minimizing downtime and improving yield rates. These features are essential for systems like the eta smt line, ensuring quality and efficiency.
Paste Printing Precision
Our LED streetlight assembly line features precision auto printers that ensure perfect solder paste application. The printers use 3D SPI (Solder Paste Inspection) to monitor paste quality, ensuring that each layer is applied correctly. This guarantees consistent results and reduces defects. The system’s flexibility accommodates various TV screen assembly line and LCD TV panel assembly line needs, including different paste types and thicknesses, ensuring high-quality production and minimal errors.
High-Speed Placement
With JUKI-based pick-and-place machines, our LED streetlight assembly line achieves rapid and accurate placement of components. These machines handle a wide range of components, from the smallest to the largest, with high precision and speed. The integrated vision system ensures perfect alignment and minimal misplacement. The system’s software adapts to varying designs, making it suitable for different products, from LCD TV panel assembly line to LED streetlight assembly line applications, providing flexibility and efficiency.
Reflow Oven Efficiency
The reflow ovens in our LED streetlight assembly line are equipped with 12+ temperature zones, offering precise control of the heating process. These ovens ensure consistent soldering, reducing the risk of defects like cold solder joints or component damage. The systems are designed for high-throughput production, with energy-saving features and nitrogen support for better soldering results. Whether working with eta smt line or other complex assembly lines, the reflow ovens maintain top-notch quality standards while conserving energy.
Inspection and Testing
Automated Optical Inspection (AOI) is an essential part of our LED streetlight assembly line. The AOI system uses 8K imaging to detect any placement errors, soldering defects, or component misalignments. The AI-powered feedback loop communicates directly with the placement machines, enabling real-time corrections. This reduces the chances of defects, ensuring high-quality products with fewer errors. The system’s efficiency makes it ideal for mass production of TV screen assembly line or LED streetlight assembly line products.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two production lines to a customer in the United States who specializes in USB charging modules for aircraft seats. The customer received both an SMT production line and a coating line. I.C.T engineers provided installation and training support, ensuring a smooth and efficient setup. The equipment included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors, reflow ovens, coating machines, and curing ovens. With expert support, the customer quickly ramped up production and achieved high-quality results.
| Service and Training Support
I.C.T provides comprehensive service for the LED streetlight assembly line:
Installation & Testing: Completed in just 3 days, minimizing downtime.
Training: In-depth training on operation, maintenance, and troubleshooting for 7-15 days.
Global Support: Our expert support team offers 24/7 assistance, with remote diagnostics and on-site visits available.
Parts & Maintenance: We offer fast shipping from our 8 global warehouses, ensuring prompt delivery of spare parts.
| Client Testimonials
Customers appreciate the efficiency and reliability of I.C.T’s LED streetlight assembly line. One customer highlighted the quick 3-day setup and the intuitive software interface, which made it easy for new operators to start production quickly. Another customer praised the real-time monitoring system, which helped them maintain consistent product quality and reduce defects. Overall, our customers have seen a significant improvement in production speed and product quality.
| Certifications and Standards
I.C.T’s LED streetlight assembly line meets the highest international standards:
CE, RoHS, ISO9001 certifications ensure compliance with safety and quality regulations.
Pre-shipment testing guarantees that each system is fully functional and safe to use.
| About I.C.T Company and Factory
I.C.T is a trusted leader in the design and manufacture of LED streetlight assembly line solutions. With over 22 years of experience, we offer high-quality production lines for various industries, including electronics, automotive, and consumer products. Based in Dongguan, China, we have three fully owned factories and serve over 1600 customers in 72 countries. Our dedicated team of 20 engineers delivers tailored, efficient solutions to help businesses optimize their production processes.
| LED Streetlight Assembly Line
I.C.T provides a LED streetlight assembly line designed to deliver high-quality, efficient streetlight production. Our solutions include everything from eta smt line systems to advanced automation, ensuring smooth, rapid operations. We specialize in offering complete lines for TV screen assembly line and LCD TV panel assembly line, adaptable to various production needs. With quick 3-day installations and real-time monitoring systems, our equipment reduces downtime and maximizes output. I.C.T supports your team with extensive training and expert guidance to keep operations running smoothly.
| Feature
Automated SMT Line Flow
The LED streetlight assembly line integrates a streamlined workflow, improving production efficiency. Key components, such as auto feeders, high-precision printers, and pick-and-place machines, work together to ensure smooth transitions throughout the process. Our reflow ovens provide precise temperature control, while AOI systems conduct real-time quality checks. The integration of MES ensures that production is tracked and adjusted in real-time, minimizing downtime and improving yield rates. These features are essential for systems like the eta smt line, ensuring quality and efficiency.
Paste Printing Precision
Our LED streetlight assembly line features precision auto printers that ensure perfect solder paste application. The printers use 3D SPI (Solder Paste Inspection) to monitor paste quality, ensuring that each layer is applied correctly. This guarantees consistent results and reduces defects. The system’s flexibility accommodates various TV screen assembly line and LCD TV panel assembly line needs, including different paste types and thicknesses, ensuring high-quality production and minimal errors.
High-Speed Placement
With JUKI-based pick-and-place machines, our LED streetlight assembly line achieves rapid and accurate placement of components. These machines handle a wide range of components, from the smallest to the largest, with high precision and speed. The integrated vision system ensures perfect alignment and minimal misplacement. The system’s software adapts to varying designs, making it suitable for different products, from LCD TV panel assembly line to LED streetlight assembly line applications, providing flexibility and efficiency.
Reflow Oven Efficiency
The reflow ovens in our LED streetlight assembly line are equipped with 12+ temperature zones, offering precise control of the heating process. These ovens ensure consistent soldering, reducing the risk of defects like cold solder joints or component damage. The systems are designed for high-throughput production, with energy-saving features and nitrogen support for better soldering results. Whether working with eta smt line or other complex assembly lines, the reflow ovens maintain top-notch quality standards while conserving energy.
Inspection and Testing
Automated Optical Inspection (AOI) is an essential part of our LED streetlight assembly line. The AOI system uses 8K imaging to detect any placement errors, soldering defects, or component misalignments. The AI-powered feedback loop communicates directly with the placement machines, enabling real-time corrections. This reduces the chances of defects, ensuring high-quality products with fewer errors. The system’s efficiency makes it ideal for mass production of TV screen assembly line or LED streetlight assembly line products.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two production lines to a customer in the United States who specializes in USB charging modules for aircraft seats. The customer received both an SMT production line and a coating line. I.C.T engineers provided installation and training support, ensuring a smooth and efficient setup. The equipment included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors, reflow ovens, coating machines, and curing ovens. With expert support, the customer quickly ramped up production and achieved high-quality results.
| Service and Training Support
I.C.T provides comprehensive service for the LED streetlight assembly line:
Installation & Testing: Completed in just 3 days, minimizing downtime.
Training: In-depth training on operation, maintenance, and troubleshooting for 7-15 days.
Global Support: Our expert support team offers 24/7 assistance, with remote diagnostics and on-site visits available.
Parts & Maintenance: We offer fast shipping from our 8 global warehouses, ensuring prompt delivery of spare parts.
| Client Testimonials
Customers appreciate the efficiency and reliability of I.C.T’s LED streetlight assembly line. One customer highlighted the quick 3-day setup and the intuitive software interface, which made it easy for new operators to start production quickly. Another customer praised the real-time monitoring system, which helped them maintain consistent product quality and reduce defects. Overall, our customers have seen a significant improvement in production speed and product quality.
| Certifications and Standards
I.C.T’s LED streetlight assembly line meets the highest international standards:
CE, RoHS, ISO9001 certifications ensure compliance with safety and quality regulations.
Pre-shipment testing guarantees that each system is fully functional and safe to use.
| About I.C.T Company and Factory
I.C.T is a trusted leader in the design and manufacture of LED streetlight assembly line solutions. With over 22 years of experience, we offer high-quality production lines for various industries, including electronics, automotive, and consumer products. Based in Dongguan, China, we have three fully owned factories and serve over 1600 customers in 72 countries. Our dedicated team of 20 engineers delivers tailored, efficient solutions to help businesses optimize their production processes.
