English  |
I.C.T
| Quantity: | |
|---|---|
| SMT Led Light Assembly Line Solution
I.C.T supplies a full Led light assembly line from three factories we own and more than 22 years of SMT work. We plan the factory, draw layouts, count workers, and show real ROI for lighting companies. The line can be semi-auto or full-auto. It has loaders, printers, placers, reflow ovens, AOI, and unloaders. One operator runs everything. Power is 18Kw/H. We serve customers worldwide. We install in 3 days: air, power, exhaust, lighting, 23±0.9°C. We train 7-15 days on software, care, safety, and fixes. Our 15-year service covers the world. This Led light assembly line begins fast, grows when needed, and keeps costs low with proven results.
| Feature
Automated Workflow
The Led light assembly line joins machines with MES for clear data and high yields on LED driver boards. Loaders take round or long PCBs. Printers put paste exactly with cameras. Placers set 01005 LEDs fast. Reflow keeps ±0.9°C for good solder. AOI checks with AI. Unloaders sort boards. Yields rise over 25% in the Led candle Panel ceiling light assembly line. Buffers hold steady flow, remote tools watch the line, auto recipes change quick, and tracking covers every part for mixed bulbs with little stop and full standards.
SMD Placement Technology
Placers in the Led light assembly line use JUKI systems for fast, exact LED mounting. They take 01005 to large parts without pause. Vision makes sure of placement. Multi-nozzle heads reach high speed. Feeders reload automatically. Software fits bulb designs for quick change. This stops errors in tight spaces, raises line speed, and handles mixed batches with easy change and sure repeat for daily high-volume bulb work.
Reflow Oven Efficiency
Ovens have 12+ zones with separate air flow for even heat in the Led light assembly line. Nitrogen gives strong joints. Profiles fit boards automatically. Cooling stops bend. Heat recovery reaches 18Kw/H. Screens save many profiles. Conveyors work with software for right speed, easy change, inner checks to no stop in long runs, safe transfer, big make all day, green power.
Inspection and Testing
AOI takes 8K pictures fast, finds wrong place or bad solder in bulbs. AI learns from work. Sends fix to placer quick. Cuts bad in Led light assembly line. Report shows better way. Auto bad side no stop, save info look fast fix many kind less down, good track, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T runs a dead-serious High-Quality PCBA Production Line. Vacuum loader feeds clean. Auto printer lays paste exact. JUKI placer sets every chip true. Multi-zone reflow solders hard. AOI catches anything off. Line stays tight. Yield high. Cost low. No games. Built for heavy duty — automotive, medical, lighting. Boards come out ready for the real world. We stand behind them.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory. The customer wanted a full-automatic Led light assembly line of 13 machines, 29 meters long, but the room was only 21m × 5m. We made a U-shape plan that fit in 16m × 2.7m. Roka installed and tested in 2 days. He trained the team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day the customer ran perfect LED bulbs.
| Service and Training Support
I.C.T gives full support for the Led light assembly line from first day to long use. We install and test in 3 days. We train your people 7-15 days on every machine and program. Parts come fast from 8 warehouses. Remote fix or man on site solves trouble quick. We check the line regular, update software, keep speed high. 15 years, many languages, your line never stops.
| Client Testimonials
Customers say 2-hour remote fix keeps Led light assembly line running. Ovens stay steady 24/7. Packing survives long trip. Answer comes fast. Engineers good overseas. Software easy, new men learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patents prove every Led light assembly line safe and clean. Full test before ship, work perfect day one anywhere.
| About I.C.T Company and Factory
Three factories, 12,000m² total. 89 people, 20 engineers. 25 years, 1600 customers, 72 countries. Own R&D, iron quality gates, warehouses everywhere. Fast ship, fair price, bulletproof Led light assembly line. Door always open.
| SMT Led Light Assembly Line Solution
I.C.T supplies a full Led light assembly line from three factories we own and more than 22 years of SMT work. We plan the factory, draw layouts, count workers, and show real ROI for lighting companies. The line can be semi-auto or full-auto. It has loaders, printers, placers, reflow ovens, AOI, and unloaders. One operator runs everything. Power is 18Kw/H. We serve customers worldwide. We install in 3 days: air, power, exhaust, lighting, 23±0.9°C. We train 7-15 days on software, care, safety, and fixes. Our 15-year service covers the world. This Led light assembly line begins fast, grows when needed, and keeps costs low with proven results.
| Feature
Automated Workflow
The Led light assembly line joins machines with MES for clear data and high yields on LED driver boards. Loaders take round or long PCBs. Printers put paste exactly with cameras. Placers set 01005 LEDs fast. Reflow keeps ±0.9°C for good solder. AOI checks with AI. Unloaders sort boards. Yields rise over 25% in the Led candle Panel ceiling light assembly line. Buffers hold steady flow, remote tools watch the line, auto recipes change quick, and tracking covers every part for mixed bulbs with little stop and full standards.
SMD Placement Technology
Placers in the Led light assembly line use JUKI systems for fast, exact LED mounting. They take 01005 to large parts without pause. Vision makes sure of placement. Multi-nozzle heads reach high speed. Feeders reload automatically. Software fits bulb designs for quick change. This stops errors in tight spaces, raises line speed, and handles mixed batches with easy change and sure repeat for daily high-volume bulb work.
Reflow Oven Efficiency
Ovens have 12+ zones with separate air flow for even heat in the Led light assembly line. Nitrogen gives strong joints. Profiles fit boards automatically. Cooling stops bend. Heat recovery reaches 18Kw/H. Screens save many profiles. Conveyors work with software for right speed, easy change, inner checks to no stop in long runs, safe transfer, big make all day, green power.
Inspection and Testing
AOI takes 8K pictures fast, finds wrong place or bad solder in bulbs. AI learns from work. Sends fix to placer quick. Cuts bad in Led light assembly line. Report shows better way. Auto bad side no stop, save info look fast fix many kind less down, good track, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T runs a dead-serious High-Quality PCBA Production Line. Vacuum loader feeds clean. Auto printer lays paste exact. JUKI placer sets every chip true. Multi-zone reflow solders hard. AOI catches anything off. Line stays tight. Yield high. Cost low. No games. Built for heavy duty — automotive, medical, lighting. Boards come out ready for the real world. We stand behind them.
| Customer Success Video
In September 2025, I.C.T engineer Roka went to a home LED lighting factory. The customer wanted a full-automatic Led light assembly line of 13 machines, 29 meters long, but the room was only 21m × 5m. We made a U-shape plan that fit in 16m × 2.7m. Roka installed and tested in 2 days. He trained the team 6 days. Machines: Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, MLS2400 Separator. Next day the customer ran perfect LED bulbs.
| Service and Training Support
I.C.T gives full support for the Led light assembly line from first day to long use. We install and test in 3 days. We train your people 7-15 days on every machine and program. Parts come fast from 8 warehouses. Remote fix or man on site solves trouble quick. We check the line regular, update software, keep speed high. 15 years, many languages, your line never stops.
| Client Testimonials
Customers say 2-hour remote fix keeps Led light assembly line running. Ovens stay steady 24/7. Packing survives long trip. Answer comes fast. Engineers good overseas. Software easy, new men learn quick.
| Certifications and Standards
CE, RoHS, ISO9001, patents prove every Led light assembly line safe and clean. Full test before ship, work perfect day one anywhere.
| About I.C.T Company and Factory
Three factories, 12,000m² total. 89 people, 20 engineers. 25 years, 1600 customers, 72 countries. Own R&D, iron quality gates, warehouses everywhere. Fast ship, fair price, bulletproof Led light assembly line. Door always open.
