English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| LED TV Assembly Belt Line
The LED TV Assembly Belt Line from I.C.T is designed for manufacturers focusing on structured, high-efficiency television assembly operations. This solution combines a TV assembly conveyor system with upstream SMT processes, creating a continuous workflow from PCB preparation to final screen assembly. The belt line emphasizes controlled pacing, ergonomic workstations, and clear material flow to support stable output. As part of a complete LED TV production line machine solution, it accommodates various screen sizes and TV configurations. The system helps manufacturers organize labor efficiently while maintaining consistent assembly quality in modern LED TV manufacturing environments.
| Feature
Overall Line Structure and Workflow Integration
The LED TV Assembly Belt Line is organized as a coordinated production system rather than isolated stations. SMT output, PCB handling, and final TV assembly are connected through planned material flow paths. Conveyor speed and workstation spacing are designed to maintain balance between automation and manual operations. This structure supports smooth interaction between LED TV manufacturing equipment and assembly personnel. By reducing unnecessary movement and handling, the line improves operational clarity and production stability. The integrated workflow allows manufacturers to manage large-screen products efficiently while maintaining consistent assembly rhythm across the entire line.
Solder Paste Printing for TV Control Boards
The printing stage supports stable solder paste application for TV control boards used in LED TV assemblies. The system emphasizes alignment accuracy and stencil stability to ensure uniform paste volume across pads. This consistency is critical for downstream placement and soldering reliability. Printing parameters are adjusted to suit the board designs commonly used in television electronics. As part of the LED TV production line machine setup, the printing process is designed to operate steadily during extended production runs, supporting predictable quality and reducing process variation before placement.
Component Placement for TV Electronics
Placement equipment within the line is configured to handle the component mix typically found in LED TV control boards. Vision-guided placement ensures accurate positioning of ICs, connectors, and passive components. The system prioritizes repeatability and placement stability rather than extreme speed, supporting reliable assembly results. Feeder layout and access are designed for efficient operator interaction. This placement strategy supports consistent PCB quality, forming a stable foundation for the downstream assembly belt process and ensuring dependable performance of finished television products.
Reflow Soldering Process Control
Reflow soldering is managed to ensure uniform thermal treatment across TV control boards. Multi-zone heating supports gradual temperature transitions, helping protect sensitive components and maintain solder joint integrity. Conveyor speed and profile settings are selected to balance throughput and reliability. The reflow system supports different board layouts used in LED TV manufacturing equipment without disrupting production flow. By maintaining thermal consistency, the process contributes to stable electrical performance and long-term reliability of assembled television electronics.
Inspection and Quality Verification
Inspection systems are integrated to verify PCB quality before boards enter the TV assembly belt workstation stage. Automated optical inspection checks placement accuracy and solder joint condition, helping identify deviations early. Inspection results provide actionable feedback for process adjustment without interrupting overall production. This quality verification approach ensures that only compliant boards proceed to final TV assembly, reducing downstream issues. The inspection system strengthens overall process control while keeping quality management practical and efficient.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered an SMT assembly line combined with a conformal coating line to a customer in the United States producing USB charging modules for aircraft seating systems. The solution supported the strict reliability requirements associated with aviation cabin electronics. The production setup included automated printing, high-precision placement platforms, smooth board transfer through corner conveyors, controlled reflow soldering, and a complete coating and curing process. I.C.T engineers supported on-site system integration and operational readiness, enabling the customer to establish a stable and repeatable production workflow for compact power modules used in commercial aircraft environments.
| Service and Training Support
I.C.T provides engineering support focused on maintaining long-term production stability and process consistency. Support covers line layout planning, equipment coordination, and process refinement based on actual production conditions. Engineers assist customers in aligning SMT output with downstream assembly belt operations, ensuring smooth interaction between processes. This practical support approach helps manufacturers adapt to product changes while maintaining steady output. Through global technical resources, I.C.T supports customers operating LED TV assembly belt lines across different production scales and market requirements.
| Customer Feedback
Manufacturers operating the LED TV Assembly Belt Line benefit from structured workflows and predictable production rhythm. Operators work within clearly defined TV assembly belt workstations, improving coordination and reducing handling errors. Supervisors gain better visibility into line performance and output balance. The combination of SMT preparation and belt-based assembly allows efficient handling of large-screen products without excessive complexity. This production experience supports consistent quality and operational efficiency in LED TV manufacturing environments.
| Certifications and Standards
The LED TV Assembly Belt Line is developed in accordance with international manufacturing and safety standards. Equipment selection and system integration support CE, RoHS, and ISO-related compliance requirements. Quality checks are embedded within the production flow to ensure stable operation and product consistency. By incorporating compliance considerations into the system design, manufacturers can deploy the line confidently in global markets. This structured approach supports reliable production while meeting regulatory expectations for television manufacturing equipment.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and complete electronics manufacturing solutions. With in-house manufacturing capabilities and extensive international project experience, I.C.T delivers systems tailored to real production environments. The company supports customers across multiple industries, offering scalable solutions that balance efficiency, quality, and operational practicality. Through continuous engineering development and global technical support, I.C.T helps manufacturers build stable, adaptable, and sustainable production lines worldwide.
| LED TV Assembly Belt Line
The LED TV Assembly Belt Line from I.C.T is designed for manufacturers focusing on structured, high-efficiency television assembly operations. This solution combines a TV assembly conveyor system with upstream SMT processes, creating a continuous workflow from PCB preparation to final screen assembly. The belt line emphasizes controlled pacing, ergonomic workstations, and clear material flow to support stable output. As part of a complete LED TV production line machine solution, it accommodates various screen sizes and TV configurations. The system helps manufacturers organize labor efficiently while maintaining consistent assembly quality in modern LED TV manufacturing environments.
| Feature
Overall Line Structure and Workflow Integration
The LED TV Assembly Belt Line is organized as a coordinated production system rather than isolated stations. SMT output, PCB handling, and final TV assembly are connected through planned material flow paths. Conveyor speed and workstation spacing are designed to maintain balance between automation and manual operations. This structure supports smooth interaction between LED TV manufacturing equipment and assembly personnel. By reducing unnecessary movement and handling, the line improves operational clarity and production stability. The integrated workflow allows manufacturers to manage large-screen products efficiently while maintaining consistent assembly rhythm across the entire line.
Solder Paste Printing for TV Control Boards
The printing stage supports stable solder paste application for TV control boards used in LED TV assemblies. The system emphasizes alignment accuracy and stencil stability to ensure uniform paste volume across pads. This consistency is critical for downstream placement and soldering reliability. Printing parameters are adjusted to suit the board designs commonly used in television electronics. As part of the LED TV production line machine setup, the printing process is designed to operate steadily during extended production runs, supporting predictable quality and reducing process variation before placement.
Component Placement for TV Electronics
Placement equipment within the line is configured to handle the component mix typically found in LED TV control boards. Vision-guided placement ensures accurate positioning of ICs, connectors, and passive components. The system prioritizes repeatability and placement stability rather than extreme speed, supporting reliable assembly results. Feeder layout and access are designed for efficient operator interaction. This placement strategy supports consistent PCB quality, forming a stable foundation for the downstream assembly belt process and ensuring dependable performance of finished television products.
Reflow Soldering Process Control
Reflow soldering is managed to ensure uniform thermal treatment across TV control boards. Multi-zone heating supports gradual temperature transitions, helping protect sensitive components and maintain solder joint integrity. Conveyor speed and profile settings are selected to balance throughput and reliability. The reflow system supports different board layouts used in LED TV manufacturing equipment without disrupting production flow. By maintaining thermal consistency, the process contributes to stable electrical performance and long-term reliability of assembled television electronics.
Inspection and Quality Verification
Inspection systems are integrated to verify PCB quality before boards enter the TV assembly belt workstation stage. Automated optical inspection checks placement accuracy and solder joint condition, helping identify deviations early. Inspection results provide actionable feedback for process adjustment without interrupting overall production. This quality verification approach ensures that only compliant boards proceed to final TV assembly, reducing downstream issues. The inspection system strengthens overall process control while keeping quality management practical and efficient.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered an SMT assembly line combined with a conformal coating line to a customer in the United States producing USB charging modules for aircraft seating systems. The solution supported the strict reliability requirements associated with aviation cabin electronics. The production setup included automated printing, high-precision placement platforms, smooth board transfer through corner conveyors, controlled reflow soldering, and a complete coating and curing process. I.C.T engineers supported on-site system integration and operational readiness, enabling the customer to establish a stable and repeatable production workflow for compact power modules used in commercial aircraft environments.
| Service and Training Support
I.C.T provides engineering support focused on maintaining long-term production stability and process consistency. Support covers line layout planning, equipment coordination, and process refinement based on actual production conditions. Engineers assist customers in aligning SMT output with downstream assembly belt operations, ensuring smooth interaction between processes. This practical support approach helps manufacturers adapt to product changes while maintaining steady output. Through global technical resources, I.C.T supports customers operating LED TV assembly belt lines across different production scales and market requirements.
| Customer Feedback
Manufacturers operating the LED TV Assembly Belt Line benefit from structured workflows and predictable production rhythm. Operators work within clearly defined TV assembly belt workstations, improving coordination and reducing handling errors. Supervisors gain better visibility into line performance and output balance. The combination of SMT preparation and belt-based assembly allows efficient handling of large-screen products without excessive complexity. This production experience supports consistent quality and operational efficiency in LED TV manufacturing environments.
| Certifications and Standards
The LED TV Assembly Belt Line is developed in accordance with international manufacturing and safety standards. Equipment selection and system integration support CE, RoHS, and ISO-related compliance requirements. Quality checks are embedded within the production flow to ensure stable operation and product consistency. By incorporating compliance considerations into the system design, manufacturers can deploy the line confidently in global markets. This structured approach supports reliable production while meeting regulatory expectations for television manufacturing equipment.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and complete electronics manufacturing solutions. With in-house manufacturing capabilities and extensive international project experience, I.C.T delivers systems tailored to real production environments. The company supports customers across multiple industries, offering scalable solutions that balance efficiency, quality, and operational practicality. Through continuous engineering development and global technical support, I.C.T helps manufacturers build stable, adaptable, and sustainable production lines worldwide.
